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USR1224YP2現(xiàn)貨 in stock! 歡迎來(lái)電咨詢(xún)~??！

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無(wú)法滿(mǎn)足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過(guò)程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無(wú)法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢(xún)和分析。

　　3)系統(tǒng)可靠性低，需要配專(zhuān)人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過(guò)采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問(wèn)題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無(wú)可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開(kāi)放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問(wèn)。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過(guò)程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來(lái)完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過(guò)程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開(kāi)發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過(guò)程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過(guò)VB語(yǔ)言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿(mǎn)足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來(lái)完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過(guò)CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過(guò)工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過(guò)程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開(kāi)/關(guān)的控制，邏輯控制及用戶(hù)自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫(huà)面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫(huà)面，畫(huà)面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過(guò)程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫(huà)面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段，打印在線趨勢(shì)，歷史趨勢(shì)曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過(guò)程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語(yǔ)句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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IC646MDA300 View 300 Tag Runtime & Development System

MSDIS-1000 Discontinued, Order MSDIS-1200

PSPC-MONITOR100/E Prof Shop Floor SPC Monitor 100 Usr eSig

20BC022A0AYNANB0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R004 Kinetix 5700 400W Shunt Resistor

2711P-RDB10CM PanelView Plus Display Module

280D-F12Z-10B-CR ArmorStart Direct Online Starter

CQM1-DA021 模出單元. 2路 ±10V/0-20mA

1492-N90 IEC Term Blck 3mm Screwdriver

安裝導(dǎo)軌 6ES7390-1AF30-0AA0 安裝導(dǎo)軌，530 mm

變送器 3RS18001HQ00

TIA 博途 WinCC 選件 6AV2107-2LF00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 3 -> 10 Clients

1585J-M8PBJM-15 RJ45 Ethernet Media

1760-L12NWN-ND Pico 12 Point Controller

188-K2C250 Miniature Circuit Breaker 25 A

194L-A40-1754 40 A 194L Load Switch

2090-CNSRPRS-AA15 Kinetix 6000M network cable

2090-XB33-32 33 Amp 32 Ohm Resistive Brake Module

BC647MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNDVM iPower Option - Dev Client Globalcare Complete part

IC200DBI001 Remote I/O DeviceNet network interface unit

IC646NCN010-61B HMI for CNC (S/W Option)

IC647IFSTRNUNLMTK iFIX Standard HMI Unlimited Runtime (M1 Kit Part)

IC670MDL240 120VAC Input, 16 Point, Grouped

IC697MDL241RR 240 Vac Isolated Input (16 Points)

IC800SLCBVL050 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 5 meters

ControlLogix/1756 System 1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15B VVCE 1250, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-PFBEXP050 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600

Support 9357-ANETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMD3E

Support 9361-DATAOCXS SUPT RENEWAL CONTRACT FOR 9361DATAOCX

ControlNet Products 1734-OB2E 24V DC 2 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U4 UPGRADE: IN-SUPT: WINVIEW TO RSVIEW32 WORKS 32K

RSI Software Products 9357-DNETMDAD3E RSNETWORX MD FOR DEVICENET ADD-ON

Motion Control MPL-A420P-HK22AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXNFBMP-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,30M

CBL-13-ED-30 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors to IMC-D or S2K, 30 Ft.

IC600WD200 I/O Cable, 200 feet (60m)

IC800SKCPVL050 Power Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFFDTPC iFIX Optn: Fix Desktop (M1Component Part)

20AD1P1A0AYNANC0 PowerFlex 70 AC Drive 20A

20DC820ACENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD086RA0NNN PowerFlex 86 A DC Drive

2711-ND3DEM PanelView ND3DE MED Accessory

280-PWRM22G-M05 ArmorStart Three-Phase Power Media

35 FX-EEPROM-8 EEPROM存儲(chǔ)卡8K/步,適用FX2N 620.-

1492-MC6X5 IEC 6 x 5 mm Marker Card

1494U-F60 1494U 60A Fuse Block

軟啟動(dòng)器 3RW44542BC34

SIMATIC STEP 7 V14 6ES7822-1AA00-0YL5 SIMATIC STEP 7 專(zhuān)業(yè)版 TIA Portal SUS

1585D-M4UBDF-5 1585D Ethernet Media Patchcord

1756-IF8I ControlLogix 8 Point Analog Input

1797-BIC FlexEx Accessories

194E-E25-1753-6N 25 A 194E Load switch

2090-CFBM4DF-CDAF40 MP-Series 40m Feedback Cable

2090-KPBM7-06AA MP-Series Power and Brake Connector Kit

BC646EXM365 Solution Provider additional ME License

GC646TRT915 Proficy GlobalCare Complete for Server 1500 I/O Runtime System

HMI-CAB-C101 CABLE SIMATIC TI 500 SERIES 9 PIN PROGRAM PORT

IC641GBE671 PCIM Driver Software Source Code (Microsoft C)

IC647IFCLNTCDVM iFIX iClient Development (M4 Part)

IC660EBA024 Electronic Assembly for IC660BBA024

IC695MDL664 Smart Digital 24VDC Input module, 16 b channels in two groups of eight. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE024K-99 DataViews Runtime for Windows 1-24, Per User, Korean, Version 9.9

FlexLogix System 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

PLC-5/1771 System D1771-6.5.91 ISOLATED ANALOG INPUT MODULE USER MANUAL

Process Control 1757-PLXSIFC AB RSLINX QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D1 PV PLUS 700, TOUCH, RIO/DH, DC PS, STD MEM

Support 9307-RSP32RENS SUPT RENEWAL CONTRACT FOR 9307RSP32REN

Support GML-DSR SUPT REINSTATEMENT CONTRACT FOR GMLDS

Support F1785-L26BSERC FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250AJPE RSVIEW SE STATION 250 DISPLAY (JAPANESE)

RSI Software Products 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Motion Control 2098-IPD-150-DN DRIVE, 65A/150A, ULTRA5000, DEVICENET

BC646MBW001 Machine Edition View for Quick Panel, Professional Dev Suite with R/T

IC300DQM406 32 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)

IC752PBMU01 Profibus Master/Scanner for ControlStation CE II 6"

MTR-3S65-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K220#S Motor power and brake power straight connector for B2/4000is or B4/4000is motor

20C-CPBS00000000D5 PowerFlex 700 H Control Assembly

20G1ABC750JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C22D9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC15-5AA1 0.55KW

1492-JG6 6 square mm Ground Terminal Block

1492-WM3-W IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44231BC36

性能信號(hào)模塊 6ES7 532-5ND00-0AB0 AQ 4：模擬量輸出模塊，高性能，通道隔離，AQ 4x U/I HF, 35mm 模塊，不含前連接器

1585-C4EB-S100 Ethernet Cable Spool PVC Red 100m

1746-NR8 SLC 8 Point Resistance Input Module

1788-EN2DNR EtherNet/IP to DevicNet Linking Device

193S-EESB E1 Plus 5.4-27.0 A IEC Overload Relay

20-PP01005 PowerFlex 700S/H Capacitor Kit

2090-CSBM1DF-14AF20 Kinetix Cable Single DSL 2090-Series

20AC030A0AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8451-SW-CF MTL8000 CONFIG. SOFTWARE

GPA-602-H1 LVDT Expansion Unit (Half Bridge H1 Blocks), includes G-0602 connectin g cable.

IC600CR610RR 13 inch Series Six Plus CPU Rack w/o Power Supply (8 Slots)

IC647HSTCSEO5000KM eSignature Option for Historian - Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647WFLESOP Proficy Workflow - eSOP Operating Procedures Templates and Reports

IC694ALG223 Input module, analog 16 point single ended, current.

IC756RDV010K-98 DV Draw Development on IRIX Op Sys, Korean, Version 9.8

MicroLogix 1200 System 1762-OB8 8 POINT 24 VDC SOURCE OUTPUT

PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

Distributed I/O 1794-OB16PK CONFORMAL COAT, 24VDC SOURCE OUT PROTECTED,16 PT

Communications 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

Support 6200-AGA3R SUPT REINSTATEMENT CONTRACT FOR 6200AGA3

Support 9358-BIZDME1R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERC FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL5350ENE RSLOGIX 5/RSLOGIX EMULATE 5 BUNDLE, CD

RSI Software Products 9301-2SE350ESU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2400 RSBIZWARE HISTORIAN SERVER - 32K TAG LIMIT

Motion Control 0041-5075 VITON SHAFT SEAL KIT FOR USE BELOW FOOD LINES,

78004654 Target Replacement Power Supply

IC200MDD846LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT (LT)

IC697ACC720 Blank Slot Filler (qty. 6)

MTR-1231-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G20 Motor power right angle connector for AC12/2000 or AC12/3000 or A12/3000 or A22/2000 or B22/2000is motor

20BD077A3ANNANC0 PowerFlex 700 AC Drive 77 A 60 Hp 20B