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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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IC676CBLPWF020 IP67 Power Cordset - 2 Meters - Female Connector w/Leads

IC697PCM711WMP Programmable Coprocessor Modified for use by OEMs

IC800SSI107P2 7.2 amp 115/230 VAC Profibus S2K servo controller for S-series motors

SoftLogix System 1789-DPALEN SOFTLOGIX DOCUMENTATION SET

Industrial Computers 6189-RDK15C VVCE 1500, KEYPAD DISPLAY MODULE

Process Control 9399-RSBPHRG RSBATCH PHASE LOGIC REF. GUIDE

Operator Interface 2711-B5A20 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

Support 9303-3CS0E01S SUPP RENEWAL CNTRCT FOR 9303-3CS0E01

Support 9371-EWLI3R SUPT REINSTATEMENT CONTRACT FOR 9371EWLI3

ControlNet Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE2500FRU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BBBKY01ENE RSBIZARE BATCH, EPRO BUNDLE BACKUP KEY 1 UNIT

Motion Control MPL-A4530F-SJ24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,BRK,11KG

Motion Control 2090-UXNPBMP-8S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,3M

CBL-3T-MB-30 Power/Brake Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 30 Ft.

IC641CTL991 Distributor Demo 10 Pack

IC800SLM250M2KE25 2500W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647PLSVWRWS Proficy Pulse Additional Viewer WebSpace

20AE052F0AYNANC0 PowerFlex 70 AC Drive 52 A at 50 Hp 20A

20DD096A3EYNANCNL PowerFlex 700S AC Drive 96 A 75 Hp 20D

20P41AE1K2RA0NNN PowerFlex 575V AC 900 HP DC Drive

2711P-B15C4D9 PanelView Plus Terminal

280-PWRM35A-M15 ArmorConnect 3-PH Power Media trnk cable

CPM1A-20CDR-D-V1 20點(diǎn)主機(jī) DC24V 12點(diǎn)入，8 點(diǎn)繼電器輸出

1492-MCGAT215 Ground Fault Circuit Breaker

1494V-H11 Disconnect Switch Handle

軟啟動(dòng)器 3RW44656BC44

運(yùn)行版軟件 6AV2104-2BD04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 128 PowerTags -> 512 PowerTags V14

1585J-M4HBJM-5 RJ45 Ethernet Media

1756-OA8 ControlLogix 8 Pt D/O 120/240V AC Module

188-K1B200 Miniature Circuit Breaker 20 A

194E-FA63E-P11-PE 194E Load switch

2090-CFBM7DF-CDAF01 MP-Series 1 m Length Feedback Cable

2090-U3CC-D4403 Ultra 3000 3m Interface Cable

BC646MSS001 Logic Developer - State Standard with Proficy GlobalCare Complete

GC647ASG001 GC PA Electronic Signature

IC200ACC312 Carrier connector covers. Qty 2 connector plug for 32 pin and qty 2 connector plug for 16 pin.

IC646CSPC010 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 10X CALs

IC647IFPLRN00900M iFIX Plus SCADA 900 I/O Runtime (M4 Part)

IC660MLA025 Label for IC660BBA025 (Qty 100)

IC697ALG320RR Analog Output, Voltage/Current, 4 Channels

IC758URM100 iGlobalCare Complete 21+ Users: DataViews for Unix/Linux

FlexLogix System 1788-ENBT ETHERNET/IP LOGIX DAUGHTERCARD

GuardPLC Systems 1755-HSC GUARDPLC 2000 - HIGH SPEED COUNTER MODULE

Process Control 1757-UPGSIFR UPGRADE HITACHI QUICKBUILDER I/F

Operator Interface 2711P-T12C4B2 PV PLUS 1250, TOUCH, RIO/DH, AC PS, EXT MEM

Support 9220-CNA30SR SUPT REINSTATEMENT CONTRACT FOR 9220CNA30S

Support 2755-ASNDES SUPT RENEWAL CONTRACT FOR 2755ASNDE

Support F1785-LT4SERA FIRMWARE UPGRADE FOR 1785-LT4 PLC5 PROCESSOR MODUL

RSI Software Products 9301-2SE2350JPE RSVIEW32 WORKS 5K (JAPANESE)

RSI Software Products 9701-VWSTENE RSVIEW STUDIO FOR RSVIEW ENTERPRISE.

RSI Software Products 9399-WAB32UGFR RSLINX USER GUIDE (FRENCH)

Motion Control 8720MC -D149-AA- 149 AMP D CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MRB000 Logic PC Runtime 8,000 I/O

IC300OCS997 Starter kit includes carring case, IC300OCS100, IC300DIQ616, IC300OSW232, simulator with 8 switch bs and 8 output lights, DC supply and startup guide

IC754ACC06GAS Gasket for 6 QuickPanel View & Control"

MTR-3T45-H-R-0-M-0 MTR series metric servo motor with resolver

20AC8P7A3AYNACG0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0NYNACASE PowerFlex 700S AC Drive 20D

20G1ALF370AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D1P4N114 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2715-B7CD PanelView 5500 6.5 in. Graphic Terminal

FR-A740-2.2K 4.2 KVA 6A 2.2KW

1492-LD3C IEC Term Blck 5.1x69x42.5mm Spr Clp

1494F-FS200 200 A Fuse Block

軟啟動(dòng)器 3RW44346BC46

ET 200SP 6ES7193-6AR00-0AA0 BA 2×RJ45 (用于PROFINET 接口模塊，標(biāo)準(zhǔn)以太網(wǎng)接口）

1585D-D4UBJM-0M6 Micro D-Code, QD Style Ethernet Media