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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻。總體而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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Support 9326-AD10APR SUPT REINSTATEMENT CONTRACT FOR 9326AD10APENE

Support 9371-EDBA3S SUPT RENEWAL CONTRACT FOR 9371EDBA3

ControlNet Products 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK

RSI Software Products 9301-2SE240FRU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-B60ENE RSBIZWARE BATCH 60 UNITS

Motion Control MPL-A430P-MJ22AA MOTOR,SERVO,5.42 NM,5000RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFDN23-K01 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,1M

CBL-154 Cable. IBM COMP. To Operator Workstation, 9 Pin PC COMM. Port

IC610MDL157RR 24Vdc Sink Out, w/Removable Term. Block, w/LEDs (16 pts)

IC800SLCBZ050 Brake Cable, 30-750 W SL Servo Motor with Brake, 5 Meters

OC647IFHAVC iFIX Optn: High Availability (M1Component Part)

20AD3P4C3AYNNNC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD022A0EYNACGNE PowerFlex 700S AC Drive 20D

20P41AB093RA0NNN PowerFlex DC Drive 230V AC 25 HP

2711-NV4T PV550 and PV600 Touch Antiglare Overlay

280-PWRM24A-M3 ArmorStart Three-Phase Power Media

3G3RV-A4110 NEW 18KVA 24 11KW 3相AC380-460V/50HZ/60HZ

1492-MCAA2H30 Ckt Brkr, 30A 2Pole Ul489/Csa Ul489/Csa

1494U-R1 1494U Connecting Rod

軟啟動器 3RW44562BC35

工程組態(tài)編程軟件 6AV2100-0AA04-0AA7 SIMATIC WinCC 基本版 V14, 試用授權(quán)

1585D-M4UBJM-2 Micro D-Code, QD Style Ethernet Media

1756-L63XT ControlLogix XT 8 MB Memory Controller

1797-TPS FlexEx Accessories

194E-E80-1753-6N 80 A 194E Load switch

2090-CFBM6DF-CBAA03 TL-Series 3m Feedback Cable

2090-SCNP1-0 Kinetix 1-1m Fiber Optic Cable

BC646MPC101 Logic Developer PLC Configuration Tools with Proficy GlobalCare Complete with Programming Cable

GC647AEC010 GC Efficiency Client 10 Pak

HMI-CAB-C88 CABLE MITSUBISHI SERIES A1S

IC641SWP714 GMR Phase 2 System and Configuration Software

IC647IFCLNTSRO050K iFIX iClientTS Read Only 50 PK (M1 Kit Part)

IC660EBD100RR Ph B 115Vac 8 CKT Electronic Assembly

IC695STK001 RX3i Power PACkage 1 Starter Kit includes RX3i with software. (includesRX3i with software. (includes one each IC695CP305,IC695CHS012, IC695LRE001, IC695PSA040, IC695ETM001, IC694ACC300, IC694MDL940 and IC646MPP001.) Limited one RX3i starter kit per

IC756WRE099J-99 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 9.9

FlexLogix System 1794-OC16 FLEX 48 VDC OUTPUT MDL

PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5

Process Control 1757-PLXSIFZF BAILEY INFI90 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D2 PV PLUS 1000, KEYPAD, ENET, DC PS, EXT MEM

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

Support 2707-DP1S SUPT RENEWAL CONTRACT FOR 2707DP1

Support F1785-L40LSERA FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303DEE RSVIEW32 WORKS 1500 WITH RSLINX (GERMAN)

RSI Software Products 9701-VWSS000DEU1 RSVIEW SE 25 TO UMLTD DISP UPGRADE (GERMAN)

RSI Software Products 9399-RL53GRES RSLOGIX 5 GETTING RESULTS GUIDE (SPANISH)

Motion Control 1394C-SJT05-A MODULE,SYSTEM,5KW,SERVO,W/ANLG INTF,NO HIM