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BAT2.511SM600現(xiàn)貨 in stock! 歡迎來電咨詢~??！

BAT2.511SM600,

BAT2.511SM600

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support F1785-L20ESERE FIRMWARE UPGRADE FOR 1785-L20E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300DEU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB250AENE RSVIEW SE STATION 250 DISPLAY

RSI Software Products 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Motion Control 2098-IPD-030-DN DRIVE, 15A/30A, ULTRA5000, DEVICENET

BC646MBT001 CIM Machine Edition Traditional Development Suite w/1yr. SAFE

IC300DQM202 8 Relay Outputs (4.0A per point isolated)

IC752MTH899 Monitor -- 18" flat panel LCD active matrix monitor. Includes resistive touch.

MTR-3S65-G-R-0-E-S-MODRR Servo Motor with Seal with 2nd Encoder Fdbk

ZA06B-6114-K214#S A50HVis motor cooling fan straight power connector

20BR248A0AYNANC0 PowerFlex 700 AC Drive 20B

20G1ABC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-CTM1 PowerFlex 523 Control Module

2711P-T15C22A9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC12-5AA1 0.25KW

1492-JG4TW TERMINAL BLOCK

1492-WM3 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44231BC35

性能信號(hào)模塊 6ES7 532-5HF00-0AB0 AQ 8：模擬量輸出模塊，高速 AQ 8x U/I HS, 35mm 模塊，不含前連接器

156-B90CA1 90 A Contactor

1746-NO8I SLC 8 Point 20ma Output Module

1788-DNBO FlexLogix DeviceNet Communication Module

193S-EEPP E1 Plus 1-5 A Overload Relay

20-PP00056 DISCHARGING RESISTOR 2X8K FR10+

2090-CSBM1DF-14AF14 Kinetix Cable Single DSL 2090-Series

20AC022C3AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL050 Proficy GlobalAssist Complete for Proficy Workflow - 50 User License

GPA-602-F8 LVDT Expansion Unit (Full Bridge for Sangamo A6G1, Standard E4-8030), includes G-0602 connecting cable.

IC600CP624RR 19 inch Series Six Plus CPU 24Vdc Power Supply (11 Slots)

IC647HSTCSEO30KM eSignature Option for Historian - Enterprise Corporate Server 30000 Points (M4 Key)

IC647WFLARM002 PWFL - SCADA Alarm Response Management 2 User License

IC694ALG222 Input module, analog 16 point single ended/8 channel differential, voltage.

IC756RDV010J-99 DV Draw Development on IRIX Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-OJ PULSE OUTPUT EXPANDER ASSEMBLY

Distributed I/O 1794-OB16D 24V DC SOURCE DIAGNOSTIC OUTPUT MODULE, 16PT

Communications 9399-INTDOSUG INTERCHANGE FOR DOS USERS GUIDE

Operator Interface D9302-6.5.3 CONTROLVIEW HYDRAULICS CONFIG + OPTION USER MANUAL

Support 9358-BIZ1C0PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZ1C0PENE

Support F1771-ASBSERA FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL0LDRENE RSLADDER VIEWER FOR SLC500

RSI Software Products 9301-2SE350ESU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2350U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 5K TAG

Motion Control 0041-5072 TEFLON SHAFT SEAL KIT FOR USE ABOVE FOOD LINES

6216A-SI Mini Workstation. 6 (.43") Chars, Red LED Display. Sourcing Outputs. NEMA 4

IC200MDD845 MIXED OUTPUT RELAY 2.0A PER PT ISO 8PT / INPUT 24VDC POS LOG GRP 16PT

IC697ACC624 230VAC SLIM fan tray for the Series 90 70 or RX7i slim racks.

MTR-1221-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G18 Motor power right angle connector for B2/3000 or B6/2000 or A6/3000 or B8/3000is or B12/3000is servo motor

20BD077A3ANNADA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

990NAD23021 Quantum Modbus Plus Super Tap

294D-FD1P5P-G1 Variable Frequency Drive

PFP-50N 導(dǎo)軌 0.5米

1492-SPM3B005-N MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW40242BB14

電機(jī)啟動(dòng)器 3VU16402CJ00

150-F361NZD SMC Flex Smart Motor Controller

1734-485ASC POINT I/O RS-485/422 ASCII Interface