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伴隨著社會的飛速發(fā)展，未來智能化將是制造自動化的發(fā)展方向。伴隨著中國制造的深入，工業(yè)智能機器人產(chǎn)業(yè)市場將呈現(xiàn)爆發(fā)式增長，這當(dāng)中，工業(yè)機器人“火眼金睛”角色的機器視覺功不可沒。

　　讓制造智能化

　　機器視覺是采用機器代替人眼來進(jìn)行測量與判斷，它不僅局限于通過計算機攝取圖像，還包括對信息的處理和判斷，從而實現(xiàn)人眼視覺的延伸。

　　工業(yè)視覺作為機器視覺的分支，更多注重廣義圖像信號（激光，攝像頭）與自動化控制（生產(chǎn)線）方面的應(yīng)用，具有自動化和非接觸性的特點。

　　跟人眼相比，工業(yè)視覺在精確程度、客觀程度、可重復(fù)性、成本以及效率上都有明顯優(yōu)勢。

　　在智能制造體系中，機器視覺的應(yīng)用主要可以歸納為四個方向：

　　一、尺寸測量

　　隨著制造工藝的不斷提高，工業(yè)產(chǎn)品尤其是大型構(gòu)件的外形設(shè)計日趨復(fù)雜。同時，由于大型構(gòu)件的體積和重量限制，不便于經(jīng)常移動，給傳統(tǒng)的測量方式帶來了巨大的困擾。

　　機器視覺測量技術(shù)是一種基于光學(xué)成像、數(shù)字圖像處理、計算機圖形學(xué)的無接觸的測量方式，擁有嚴(yán)密的理論基礎(chǔ)，測量范圍更廣，而且相對于傳統(tǒng)測量方式而言，擁有更高的測量精度和效率。

　　二、物體定位

　　傳統(tǒng)制造業(yè)中的焊接、搬運、裝配等固定流程在工業(yè)機器人的操作過程中，零件的初始狀態(tài)與機器人的相對位置并不是固定的。這導(dǎo)致工件的實際擺放位置和理想加工位置存在差距，機器人難以按照原定的程序進(jìn)行加工。

　　隨著機器視覺技術(shù)以及更靈活的機器手臂的出現(xiàn)，這個問題得到了很好的解決，為智能制造的迅速發(fā)展提供了動力。

　　三、零件檢測

　　零件檢測是機器視覺技術(shù)在工業(yè)生產(chǎn)中最重要的應(yīng)用之一，在制造生產(chǎn)的過程中，幾乎所有的產(chǎn)品都面臨著質(zhì)量檢測。

　　傳統(tǒng)的手工檢測存在著許多不足：首先，人工檢測的準(zhǔn)確性依賴于工人的狀態(tài)和熟練程度；其次，人工操作效率相對較低，不能很好的滿足大量生產(chǎn)檢測的要求；近年來人工成本也在逐步上升。

　　所以，機器視覺技術(shù)被廣泛用于產(chǎn)品檢測中，在制造環(huán)節(jié)中，某些步驟的缺失或者加工缺陷會導(dǎo)致零部件的丟失，以及孔洞、污漬、劃痕等常見的表面缺陷，這些工業(yè)生產(chǎn)中遇到的問題，都可以通過視覺檢測及算法來解決。

　　四、圖像識別

　　在工業(yè)領(lǐng)域中的主要應(yīng)用有條形碼讀取、二維碼掃描識別等，以往多用NFC標(biāo)簽等載體進(jìn)行信息讀取，需要與產(chǎn)品進(jìn)行近距離接觸。

　　隨著工業(yè)攝像機等硬件設(shè)備的更新?lián)Q代，二維碼等標(biāo)識可以被遠(yuǎn)距離讀取和識別，而且攜帶的信息更豐富，可以將所有產(chǎn)品信息寫入二維碼，而無需聯(lián)網(wǎng)查詢信息。

　　變焦相機截取條碼影像與其他可視化信息，以控管產(chǎn)品品質(zhì)。

 

IC647ROC050C ROC:Fisher Remote Operations Controller for 250 Units

IC693MDL645RR 24 Vdc Input, Neg/Pos Logic (16 Points)

IC756HDV010J-98 DV Draw Development on HP/UX Op Sys, Japanese, Version 9.8

MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS

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IC670MDL642 125VDC Pos./Neg. Logic Input 16 Pt. Grouped

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IC646TDV150 150 I/O Point Development System

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IC752CSI201 Siemens S7-200 cable for DataPanel 150/160/240

IC800VMM10MNKSE25 1 kW VersaMotion medium inertia servo motor (4.77 Nm)

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GFK-1034 Series 90-30 GENIUS Bus Controller Manual

IC646MDC159 Logic Developer - PC & View 1500 Tag Runtime & Development System

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GC647IPWRSTDVUNLMTM iPower Option - Std Unlmt I/O Dev Globalcare Complete part

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IC646NGJ000 Johnson Controls N2 Communications

IC647IGSBSC_M IGS:Industrial Gateway Server Basic Protocols

IC670MDL642 125VDC Pos./Neg. Logic Input, 16 Point, Grouped

IC697MDL340 120 Vac Output, 2 Amp (16 Points)

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Motion Control MPL-A430H-HK22AA MOTOR,SERVO,6.55NM,3500RPM,ENCRD,230V,6.4KG

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CBL-146 Cable.GE Series 90 PCM and COMM port 2 (RS-422)

IC610CHS110RR Rack, 115/230Vac Power Supply (5 Slots)

IC800SLA0202 200W, 230 VAC SL Servo Amplifier

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20P21AD6P0RA0NNN PowerFlex 6 A DC Drive

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280-PWRM22H-M10 ArmorStart Three-Phase Power Media

3G3JV-A4007 3.6KVA 3.4A 0.75KW 三相AC380-460V/50HZ/60HZ

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294D-FD4P2Z-G1-3-SB Variable Frequency Drive

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電機啟動器 3VU16403CN00

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1734-EXT1 POINT I/O Bus Extension Cable

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FF-CONF-BUNDLE Proficy Process Systems Fieldbus Linking Device plus NI Tool from Softing

GFK-2071 10.5 inch/12.1 inch 24V DC QuickPanel Installation Guide

IC220PBI002 Profibus DP V1 NIU for VersaPoint I/O

IC647DMS005 DataMart 5 PA Connections

IC647ROC010C ROC:Fisher Remote Operations Controller for 50 Units

IC693MDL390 120/240 Vac Isolated Output, 2 Amp (5 Points)

IC756CDV010K-97 DV Draw Development on Compaq True64, Korean, Version 9.7

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HE697BEM600 Series Six I/O Interface and software

IC690CBL003 12-Inch Male to Female Extension Cable

QPK2D100S2P QUICKPANEL COLOR 6" STN

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140DRA84000 Quantum 繼電器輸出, 16點, NO, 2A/點

284E-FVD2P3Z-10-RR-3-DB-SB EtherNet Variable Frequency Drive

E3Z-D81 5-100ｍｍ擴(kuò)散反射光電開關(guān)．晶體管輸出　pnp 電源12-24V

1492-SPM1B300-N MCB Supplementary Protector 30 A

直流電源 6EP1337-3BA00 120/230VAC 輸入，24VDC/40A 輸出

3TF30001XB4

1497D-A15-M14-0-N Gen Purpose Transber

1606-XLSREDS40HE XLS Redundancy Module

1769-L36ERM CompactLogix 3 MB Motion Controller

190S-AND2-CB10C Compact Comb Starter W/Ckt-Bkr

194R-LNC8 Terminal Shroud, 4P, 125A

2090-CPBM7DF-16AA03 MP-Series 3m Standard Cable

2090-XXNPY-16S25 Y-Series 25 m Length Power Cable