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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻。總體而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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IC646MDA150 View Development/Runtime 150 I/O

IC647IFPRRN00300K iFIX Profsnl SCADA 300 I/O Runtime (M1 Kit Part)

IC660TBA101 Terminal Assembly for IC660BBA101

IC697CHS790 Rack, 9 Slots, Rear Mount

IC800MBUSADP S2K RS-232 to RS-422/485 multidrop serial port converter

ControlLogix/1756 System 1756-IA16I 79-132 VAC ISOLATED INPUT 16 PTS (36 PIN)

Industrial Computers 6182H-7TEH4D VVCE 700, TOUCH, EXT MEM, ENET, DC

Process Control 9358-PBEPB03ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 03 UNITS

Operator Interface 2711P-T15C6D1 PV PLUS 1500, TOUCH, RIO/DH, DC PS, STD MEM

Support 9352-WGS100S SUPT RENEWAL CONTRACT FOR 9352WGS100

Support 9330-GC300S SUPT RENEWAL CONTRACT FOR 9330GC300

ControlNet Products 1786-TJPR CONTROLNET 5" FLEXIBLE COAX JUMPER

RSI Software Products 9301-2SE235ITU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (IT)

RSI Software Products 9355-WABCEU1 UPGRADE: IN-SUPT: 9351WES TO RSLINX C SDK CD

Motion Control MPL-A310F-MK22AA MOTOR,SERVO,1.58 NM,3000RPM,MULTI,230V,3.1KG

Motion Control 2090-DANBT-18S25 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 25M

BC646TRT935 Server 35,000 I/O Runtime System with Proficy GlobalCare""

IC320CGM500 ISA CsCAN Interface Board

IC800CBL022 B0.5/3000 Motor Encoder Feedback Cable, 14 Meters

OC647APS30002 Csense Predictive Soft Sensor 2 KPI's

20AD014A3AYNADG1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC085A0EYNANANK PowerFlex 700S AC Drive 85 A 45 kW 20D

20G1AND248AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D010N104 PowerFlex 527 4kW (5Hp) AC Drive

280-MTR35-M3 ArmorConnect Brake and Motor Cable

FX1N-24MR-D 直流主機14入/10出?繼電器輸出

1492-M5X10H101-200 Connection Products

1494H-BA3H2 Heavy Duty Fusible Safety Discon Switch

軟啟動器 3RW44442BC45

ET 200SP 6ES7135-6FB00-0BA1 AO 2xU 標(biāo)準(zhǔn)型，基座單元類型 A0、A1

1585D-M4TB-10 Micro D-Code, QD Style Ethernet Media

1756-CN2R ControlLogix Communication Module

1794-IV16 Flex 16 Point Digital Input Module

194E-CA20EX-6 194E Load switch

2080-REMLCD Micro800 Remote LCD Display

2090-CTHP8 Kinetix 6000M Hybrid Terminator

20AC5P0A3AYNAEG0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC700 Proficy GlobalCare Complete for Logic PC & View Runtime 700 I/O

HE693STP310 Discontinued Part. Check with GE IP on migration path.

IC630CCM300RR Series Three Data Communications Module (DCM)

IC647HSTSS20KM-35 Historian v3.5 Standard Server 20000 Points (M4 Key)

IC660BBS102 Block 115Vac/125Vdc Low Leak Isol I/O, w/Failed Sw Diag, 8 Ckt

IC695ALG508CA Conbal Coated RX3i Isolated RTD Input module provides eight isolated differential RTD b channels. Each channel can be individually configured for 2, 3, 4 wire RTD or Resistance. Requires high capacity terminal block IC694TBB032 or IC694TBS032

IC756WDS000K-23 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Korean, Version 2.3

CompactLogix System 1769-OW16 16 PT.AC/DC RELAY OUTPUT

PLC-5/1771 System 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE