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3D打印技術(shù)在汽車業(yè)中的應(yīng)用現(xiàn)狀
雖然關(guān)于3D打印汽車的新聞屢有報(bào)道，但是細(xì)心的讀者不難發(fā)現(xiàn)，3D打印汽車這個(gè)概念的宣傳力度大于實(shí)際應(yīng)用，以上述七大概念車為例，3D打印組件僅占整車中很小的一部分，而且還是非承力件。因此有分析人士認(rèn)為，3D打印汽車更多的是在宣傳一種技術(shù)發(fā)展理念，通過(guò)這一理念來(lái)拉動(dòng)消費(fèi)，并不是真的要采用3D打印來(lái)生產(chǎn)汽車。
然而，3D打印作為一項(xiàng)新興技術(shù)有其獨(dú)特的優(yōu)越性，依然在汽車業(yè)中有著許多成功的應(yīng)用案例。下面從汽車設(shè)計(jì)、制造和消費(fèi)的不同階段來(lái)分析3D打印技術(shù)在汽車業(yè)中的應(yīng)用。
在汽車設(shè)計(jì)階段，3D打印可快速制作概念模型和功能原型，在產(chǎn)品研發(fā)初期大大縮短汽車零部件的驗(yàn)證時(shí)間，從而縮短汽車的研發(fā)周期，并盡可能地降低由于設(shè)計(jì)方面的原因而造成的成本浪費(fèi)。例如，蘭博基尼采用3D打印技術(shù)研制引擎管路，實(shí)現(xiàn)了用較短的時(shí)間完成復(fù)雜結(jié)構(gòu)的制作。
在汽車制造階段，汽車的外飾包括車燈、保險(xiǎn)杠、徽標(biāo)、擋泥板等，汽車的內(nèi)飾包括聲學(xué)系統(tǒng)、方向盤、儀表板、操作桿等，以及底盤、車身等都成功應(yīng)用了3D打印技術(shù)。據(jù)報(bào)道，3D打印技術(shù)的應(yīng)用在縮短生產(chǎn)周期、降低生產(chǎn)成本方面發(fā)揮了重要作用。
汽車消費(fèi)階段，也就是說(shuō)汽車進(jìn)入消費(fèi)者手中，廠商需要對(duì)其車輛進(jìn)行維保、修復(fù)，在這一領(lǐng)域，3D打印技術(shù)可謂大展身手。比如，保時(shí)捷采用3D打印技術(shù)為經(jīng)典汽車生產(chǎn)零備件，奔馳公司采用3D打印的零部件修復(fù)20世紀(jì)50年代的跑車，寶馬公司采用3D打印零件修復(fù)老舊座駕。此外，在汽車零部件的供應(yīng)鏈中，應(yīng)用3D打印技術(shù)已是目前各大公司的追求目標(biāo)。
3. 3D打印是噱頭還是工業(yè)革命？
在3D打印技術(shù)發(fā)展的如火如荼的時(shí)候，也有業(yè)內(nèi)人士指出，3D打印技術(shù)在批量生產(chǎn)方面還無(wú)法與傳統(tǒng)工業(yè)相比，標(biāo)準(zhǔn)化作業(yè)還無(wú)法大規(guī)模實(shí)現(xiàn)，打印材料遠(yuǎn)未達(dá)到廣泛使用的要求，高性能零部件的打印技術(shù)還沒(méi)有形成，復(fù)合型人才的缺乏等，都限制了3D打印技術(shù)的推廣應(yīng)用，更不要說(shuō)3D打印整車了，3D打印汽車也只是一個(gè)博人眼球的噱頭而已。
另一方面的聲音就很樂(lè)觀了。早在2014年就有學(xué)者撰文《3D打印技術(shù)顛覆汽車制造業(yè)》，提出了3D打印技術(shù)將引領(lǐng)汽車制造業(yè)的觀點(diǎn)。2016年，《美國(guó)汽車新聞》評(píng)選出全球十二大汽車行業(yè)的顛覆者，3D打印位居榜首。由此可見3D打印技術(shù)的先進(jìn)性。
3D打印是“噱頭”還是“工業(yè)革命”？我們應(yīng)該客觀評(píng)價(jià)3D打印技術(shù)的發(fā)展與應(yīng)用，既不要抵觸，也不要神話。作為一種新興的科學(xué)技術(shù)，3D打印有著傳統(tǒng)工藝無(wú)法比擬的優(yōu)勢(shì)，但不可否認(rèn)也存在無(wú)法克服的缺陷，我們應(yīng)該做的是盡可能的發(fā)揮其長(zhǎng)處，在生產(chǎn)中取得更高的效益。
 

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IC200MDL740 OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT

IC647WMI320 Workstation Interface (WSI) for PS/2, Series 90 Serial

IC752MNL000 Mature. Datapanel Perbance Series Operator's Manual

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STXPBS532 STXi Profibus with 16 24VDC source (Negative Logic) b and 16 24VDC sink output, expandable to 8 additional modules.

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1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MRB000 Proficy GlobalCare Complete for Logic PC Runtime 8,000 I/O

HE693SNPCBL SNP to RS-232 Adapter + cable for personal computer 9-pin serial port

IC610MDL166RR Analog Output Module 4-20mA/0-10Vdc (2 channels)

IC647HSTSS1500KM Historian Standard Server 1,500,000 Points (M4 Key)

IC660BBD101RR AC, 8 Circuit, Low Leakage Block

IC695ACC400 RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

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CompactLogix System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1770-XYB LITHIUM BATTERY FOR PLC-5 ENHANCED PROCESSORS

Distributed I/O 1798-N2 FLEXARMOR FILLER MODULE

Operator Interface 2711P-K6C8A PV PLUS 600 COLOR, KEYPAD, DH+, AC PS

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RSI Software Products 9324-RLDSTXE RSLOGIX 5000 STRUCTURED TEXT OPTION

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A06B-6089-K201 Connector Kit, Alpha SVU Series Amplifiers External MCC (CX3)

IC200UEX209 28 point expansion. (16) 120VAC In, (12) Relay Out (2 @ 10 amp & 10 @ 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

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MTR-3N24-G-R-0-N-SRR Servo Motor Nema23 with Seal

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1492-SPM3D130 MCB Supplementary Protector 13 A

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193-KB40 2.9-4.0 A IEC Bibllic Overload Relay

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GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

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IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

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Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

PLC-5/1771 System 1771-OW CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9356-PRO2200R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2200

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EtherNet/IP Products 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

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44A730464-G20 Connector Kit, AC12, A12 & A22/2000 Motor Power

IC200ALG322 ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH

IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

Silver Series 6008-SV2R TWO CHANNEL RIO SCANNER FOR VME BUS BACKPLANE

cDAQ-9179

EPIA-PX10000G

PCL-849

SIS-8600-LV

MMC-BDPO41INA

ADT-8948A1

OP413G2GSFCL

1492-SPM1D400-N MCB Supplementary Protector 40 A

變頻器選件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

電機(jī)啟動(dòng)器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

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2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

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IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

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Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM20E12 EEM,32 PULSES, 24V DC, NEMA 12 ENCLOSURE

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IC646TDV915 1,500 I/O Point Development System

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ST-2792 STXi output module Relay Output 2 points, 230V AC/ 2A, Manual

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INTEK PLUS V3.3

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188-K4B130 Miniature Circuit Breaker 13 A

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IC641SWM313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & Paper Manuals

IC800SSI228D2 28 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

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188-K1C630-N Miniature Circuit Breaker 63 A

194E-S1-P 194E Shaft Adptr Kit w/194R-S1 Shaft

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2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

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IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

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Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

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ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

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RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

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Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

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IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

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IC630CHS306RR Base Unit, 6 Slots

IC647HSTSS300M Historian Standard Server 300 Points (M4 Key)

IC660BBS103RR 115Vac/125Vdc Low Leak Isol Block w/o Failed Sw Diag, 8 Ckt

IC695ALG608 Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The anal

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