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PXI-4065現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

PXI-4065,

PXI-4065

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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ROCKY-3786EVGU2-RS-R41

1492-MS8X12V1-END Connection Products

模擬量輸入/輸出模塊SM 6ES7 331-7PF01-0AB0 AI/8 電阻，熱電阻，光電隔離，40pin 前連接器

行程開關(guān) 3SE53220SE21

運行版軟件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 專業(yè)版 2048 PowerTags V14

1585J-M8CBJM-8M5 RJ45 Ethernet Media

1756-RM2K CLX Redundancy Module

188-K1D160 Miniature Circuit Breaker 16 A

194E-Y25M-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CEAF01 1 m Length SpeedTec Extension Cable

2090-UXNFBY-S15 Y-Series 15 m Length Feedback Cable

BC646TRT000 Server Unlimited Runtime System with Proficy GlobalCare

GC647IFPLDVUNLMT GCC iFIX Plus SCADA Unlmt Dev

IC200CBL525 Series 90 SPN port, RS485 Cable to DataPanel 45/65/85

IC646MPP010 Logic Developer PLC Professional 10 pack

IC647IFPRSRUNLMTC iFIX Profsnl SCADA Unlimited Server (M1Component Part)

IC660TSD021 Terminal Assembly for IC660BBD021

IC697CPM924RR CPU, 64MHz, 12K Discrete I/O, 512K RAM (Expandable), 80486DX2

IC800PCUB00300 Powercube stepping motor power amplifier rated 12-48 VDC and 4 amp

ControlLogix/1756 System 1756-OB16D 19-30 VDC DIAGNOSTIC OUTPUT 16 PTS (36 PIN)

Industrial Computers 6182H-10BRH6D VVCE 1000, KEY/TOUCH, STD MEM, RIO/DH, DC

Process Control 9358-PBRENT01ENE RSBATCH NT FOR PROCESSLOGIX REPORT EDITOR

Operator Interface 2711P-RBK12 PV PLUS 1250 KEYPAD REPLACEMENT BEZEL

Support 9355-WAB1CENR SUPT REINSTATEMENT CONTRACT FOR 9355WAB1CEN

Support 9351-OSFS SUPT RENEWAL CONTRACT FOR 9351OSF

ControlNet Products 1786-RPFRL CONTROLNET FIBER RING REPEATER - LONG

RSI Software Products 9301-2SE2400ESE RSVIEW32 WORKS 32K (SPANISH)

RSI Software Products 9355-WABGWEU4 UPGRADE: IN-SUPT RSLINX OEM TO RSLINX GATEWAY

Motion Control MPL-A320H-HK22AA MOTOR,SERVO,2.94NM,3500RPM,ENCDR,230V,4.0KG

Motion Control 2090-DANPT-16S09 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0

BC647MQP010 View Development for QuickPanels - 10 user with Proficy GlobalCare Complete and 10 hardware keys

IC5008TAN0000 18" Inbligence Industrial PC, Standard Series WinNT

IC800MCUB12210XN Stepping Motor Cube, 100 oz-in with Pulse/Direction, NEMA 23

OC647IFESGCLNTCDVC iFIX Optn: ESig & ERec iClient Development (M1Component Part)

PCIe-8431/8 (RS485/422)

MSC-251AR-BS5-CH

艾訊SBC-556

MRG-6500P-R

TTITXV06.ROM 92-005449-0X

PCA-6188

1492-M5X5H11-20 Connection Products

1494H-DN3N Heavy Duty Non-Fusible Safety Switch

軟啟動器 3RW44462BC34

ET 200SP 6ES7193-6BP20-0BA0 基座單元 BU15-P16+A10+2B，類型A0，直插式端子，帶有10個AUX端子，15mm寬

1585D-M4TBDM-9 Micro D-Code, QD Style Ethernet Media

1756-ENBT ControlLogix Enet/IP Comms Module

1794-OF4IXT Flex XT 4 Point Analog Output Module

194E-CA80 194E Load switch

2090-CCMCNDS-48AA01 Comms Cable Kinetix 3 MLX to Drive 1m

2090-DANPT-16S02 TL-Series 2 m Length Power Cable

ABICTDE0000/SER 10.5 inch Color TFT/ TCP Label/ 24VDC/ with HMI-CAB-C52 & HMI-CAB-C83/ UL/ cUL/ CE/ UL1604

GC646PCMS1C GlobalCare Complete for Change Management Electronic Signature Module 100 Pack

HE697THM260 8 channel thermocouple b module for Series 90-70 with 0.1degC resol ution and resistance measurement.

IC630MDL376RR 115/230Vac Isolated Output Module (8 points)

IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

IC660BLD022 Cover w/Label for IC660BBD022

IC695CDEM002 RX3i type 2 demo case for Chinese market. Demo includes CPU, power supply, Ethernet, b simulator, output with ESCP, high speed counter, Universal analog and analog output modules. Demo also includes QuickPanel control/view includes thermocouple

IC756WET100E-26 Custom Editor Toolkit, English, v2.6

CompactLogix System 1769-CRR1 1FT (305 MM) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

Operator Interface 2711P-B7C15B1 PV PLUS 700, KEY/TOUCH, CNET, AC PS, STD MEM

Support 6411-SDSCS 6411-SDSC SOFTWARE SUPPORT RENEWAL

Support 9358-PLTM2300R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2300ENE

Support F1784-KTCX15SERB FIRMWARE UPGRADE FOR 1784-KTCX15 COMMUNICATION MOD

RSI Software Products 9301-2SE2200FRU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB000DEU4 SE STATION UNTLD-SE SRV UNTLD DISP+CLIENT (GERMAN)

RSI Software Products 9399-BUTTONUG RSBUTTON USERS GUIDE

Motion Control 2098-IPD-020 DRIVE, 10A/30A, ULTRA5000

ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals

IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-SRR Servo Motor Nema34 with Seal

NI 9862

SYS7282VEA