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PCI-6111現(xiàn)貨 in stock! 歡迎來(lái)電咨詢(xún)~?。?

PCI-6111,

PCI-6111

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激光制造業(yè)亟需組建優(yōu)秀的激光加工團(tuán)隊(duì)，大力普及激光加工技術(shù)，設(shè)立激光加工教學(xué)、科研和生產(chǎn)基地，加大相關(guān)技術(shù)同步研究，將機(jī)器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車(chē)輛制造中，發(fā)展我國(guó)自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車(chē)輛制造中的應(yīng)用，包括焊接、切割、表面改性、打標(biāo)、快速成型、打孔及微細(xì)加工等。文章以城市軌道車(chē)輛為研究對(duì)象，闡述了先進(jìn)激光焊接、激光切割在城市軌道車(chē)輛制造和輪軌表面處理等的原理和特點(diǎn)，分析了目前激光加工技術(shù)在城市軌道車(chē)輛制造中的特點(diǎn)和應(yīng)用前景，為縮短與國(guó)外先進(jìn)技術(shù)的差距，加快軌道交通技術(shù)儲(chǔ)備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動(dòng)脈，具有運(yùn)量大、能耗低、效率高、污染小、準(zhǔn)點(diǎn)率高等優(yōu)勢(shì)。中國(guó)如今已成為全球城市軌道交通建設(shè)投入的主力軍，甚至連許多二線(xiàn)城市都具備了軌道交通建設(shè)的條件與需求。
隨著中國(guó)政府“十三五”規(guī)劃的提出，國(guó)家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃，到2020年投資預(yù)計(jì)將超萬(wàn)億。目前城市軌道車(chē)輛制造行業(yè)中，激光加工制造技術(shù)備受矚目，其很大程度上提升了城市軌道車(chē)輛制造水平；輕量化與高速化的趨勢(shì)，也持續(xù)為其提出新方向、新課題。

由于中國(guó)的城市軌道交通起步較晚，因此為了縮短與國(guó)外先進(jìn)技術(shù)的差距，應(yīng)引進(jìn)、研究和消化當(dāng)前最新技術(shù)及設(shè)計(jì)思路，加快軌道交通技術(shù)儲(chǔ)備，探究激光加工技術(shù)在城市軌道車(chē)輛制造中的應(yīng)用。車(chē)輛激光焊接車(chē)輛轉(zhuǎn)向架以及車(chē)體是城市軌道車(chē)輛上的關(guān)鍵構(gòu)成，材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個(gè)階段。目前在城市軌道車(chē)輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車(chē)輛中最被看好的技術(shù)之一，屬于無(wú)接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個(gè)整體，區(qū)別于電阻滾壓縫焊，通過(guò)自由組合，使得構(gòu)件變輕，零件變少，不僅提高可靠性，為寬體車(chē)制造奠定基礎(chǔ)，同時(shí)也改善了焊接質(zhì)量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車(chē)輛車(chē)身制造中舉足輕重，通過(guò)雙件組焊、多件組焊，將已切割成形的各類(lèi)車(chē)身構(gòu)件，焊接成白車(chē)身分總成，進(jìn)而總裝成整車(chē)車(chē)身。激光組焊因其焊接強(qiáng)度高，可明顯改善車(chē)身強(qiáng)度、剛度及密閉性。焊接同時(shí)結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術(shù)也有明顯的缺點(diǎn)，如對(duì)夾具、被焊件、監(jiān)測(cè)精度等要求嚴(yán)格，焊接后檢測(cè)評(píng)價(jià)和返修困難，一次性投入大等。

激光-電弧復(fù)合焊

1) 不銹鋼車(chē)體制造。城市軌道車(chē)輛車(chē)體通常選用不銹鋼車(chē)體，由于電弧焊接后熱影響及變形等較嚴(yán)重，因此為改善外觀(guān)，過(guò)去常常進(jìn)行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進(jìn)行作業(yè)。

通過(guò)長(zhǎng)期加工技術(shù)應(yīng)用的實(shí)踐、積累及分析，不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線(xiàn)、硬度、抗拉強(qiáng)度、屈服強(qiáng)度、等技術(shù)指標(biāo)相繼被取得或檢驗(yàn)，車(chē)體激光焊接樣件的制評(píng)亦完成。


2) 車(chē)輛轉(zhuǎn)向架制造。城市軌道車(chē)輛轉(zhuǎn)向架通常選用日本進(jìn)口或國(guó)產(chǎn)的中厚合金鋼板材，同時(shí)多選用熔化極氣體保護(hù)焊。用于長(zhǎng)直縫焊接的機(jī)械人手臂，已被各廠(chǎng)商所引進(jìn)，來(lái)改善焊接穩(wěn)定性；而開(kāi)具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率，顯示了激光和電弧的特點(diǎn)；同時(shí)減少了設(shè)備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車(chē)輛激光切割

激光切割技術(shù)特性城市軌道車(chē)輛制造廠(chǎng)商已大量使用激光切割技術(shù)，其加工的產(chǎn)品有很多，如車(chē)體、內(nèi)裝板材、轉(zhuǎn)向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

固體(或CO2)激光切割機(jī)通常適用于碳合金鋼、不銹鋼，同時(shí)也適用于鋁合金板，可達(dá)到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例，軌道車(chē)輛車(chē)體為不銹鋼，選用6 k W激光和剪板機(jī)對(duì)6 mm以下板材下料。車(chē)輛轉(zhuǎn)向架選用激光切割機(jī)對(duì)14 mm以下板材進(jìn)行下料，其材料為Q345C低合金結(jié)構(gòu)鋼。

下料環(huán)節(jié)激光切割

城市地鐵機(jī)車(chē)制造首先要準(zhǔn)備相關(guān)材料，這個(gè)階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強(qiáng)、節(jié)料省錢(qián)、經(jīng)濟(jì)適用[16]，因此激光切割技術(shù)已被廣泛用于軌道車(chē)輛制造中。以某企業(yè)為例，其高速動(dòng)車(chē)組車(chē)體選用激光和剪板機(jī)對(duì)6 mm以下板材下料，材料為鋁合金板材及型材。車(chē)輛轉(zhuǎn)向架選用6 k W激光切割機(jī)對(duì)12 mm以下板材下料[17]。

 

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IC610MDL105RR Thumbwheel Interface Module

IC647HSTSS10000KM Historian Standard Server 10,000,000 Points (M4 Key)

IC660BBD022RR 24Vdc Source I/O Block, 16 Circuit, Ph B

IC694PWR331 Power Supply 24 Vdc High Capacity.

IC756WDN009J-23 DV Development Sys VB, Java, C++, C, Japanese, Version 2.3

CompactLogix System

PLC-5/1771 System 1771-P6S POWER SUPPLY,SLOT (ONE SLOT), 8A, 220V AC

Distributed I/O 1798-IE4 FLEXARMOR 4 CHANNEL ANALOG INPUT MODULE

Operator Interface 2711P-B6M8A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, AC PS

Support 9323-PA2SS SUPT RENEWAL CONTRACT FOR 9323PA2S

Support 9358-PB60R SUPT REINSTATEMENT CONTRACT FOR 9358PB60ENE

Support F1772-SD FIRMWARE UPGRADE FOR 1772-SD PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7PTE RSLOGIX 5000 FULL TO PRO UPGRADE, PORTUGUESE

RSI Software Products 9305-RSVADFVCFRE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (FRENCH)

RSI Software Products 9301-PCI2000ETHP APPLICOM PCI2000ETH ADDITIONAL PROTOCOL

Motion Control 2094-BNCON-1 460V CONVERTER CONNECTORS UP TO 15KW

A06B-6050-K115 Connector Kit, B2, B6 and A6 Motor Encoder

IC200UEX009 14 point expansion. (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT053RR Datapanel 320T CB (Color Base) with Advanced software: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications.

MTR-1N41-G-N-A-E-0 MTR series NEMA 42 stepping motor with parallel winding connection and encoder

NI 9242

ROCKY-3703EVR-VC

Matrix MRK-1005 ABX-1005(G)

SBC-F757CVGL-RS

SBC-8173

LXE VX4 158637-0001

TM172PDG28R

1492-SPM3D050 MCB Supplementary Protector 5 A

軟啟動(dòng)器 3RW40281BB04

SIMATIC HMI 系列面板 6AV2123-2GB03-0AX0 KTP700 Basic PN 7 寸觸摸 + 按鍵

150-SD3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-AENT ArmorPoint Ethernet Adaptor

1783-ZMS24TA ArmorStratix 5700 24 port managed switch

193-KA40 0.25-.40 A IEC Bibllic Overload Relay

20-750-P5-C770D740 PF750,Fr8,DC Input w Precharge,400/480V

2090-CPWM7DF-16AF20 MP-Series 20m Length Power Cable

20AB022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00150 GCA iFIX Plus SCADA 150 I/O Dev

GP647IFCLNTS001 GCP iFIX iClientTS Each Additional User

IC600BF813RR Type J Thermocouple Input Module (8 points)

IC647HSTCC3KM Calculation Collector for Historian - Standard Server 2500 Points (M4 Key)

IC647TBPM TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930CA Conbal Coated Relay Output module, 4 amp 8 point isolated

IC756LDV001E-99 DV Development - Inb/Linux RedHat Addt'l User, English, Version 9.9

Pico Controllers 1760-CBLPC02 GFX PROGRAMMING CABLE

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

cDAQ-9133

PCA-6176

艾訊科技 AX5216

Digium TE410P-Quad T1/E1

IPC-610H

COSMO ATPG-46

PSA300R