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PCI-6034E現(xiàn)貨 in stock! 歡迎來電咨詢~??！

PCI-6034E,

PCI-6034E

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計算機(jī)與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細(xì)化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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2090-CFBM4DF-CEAA09 MP-Series 9 m Length Feedback Cable

2090-MCNPMP-6S25 MP-Series 25 m Length Power Cable

BC646MBPS99 Machine Edition Professional Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GC646VPP799 Proficy GlobalCare Complete for VersaPro Professional Edition - Site License

HMI-CAB-C106 CABLE MICROLOGIX

IC641HBR302 Max-ON Extended Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001K iFIX iClient Read Only 1 PK Keyed (M1 Kit Part)

IC660EBA026RR Current Source Analog, 24/48Vdc Power, Elec Asm only

IC695NKT002 RX3i Ethernet NIU Kit with two Ethernet modules.

IC756WRE049E-275 "Runtime License for Windows 25-49 Users, Per User, English v2.7.5"

FlexLogix System 1794-IB16D 24V DC SINK DIAGNOSTIC INPUT MODULE, 16PT

PLC-5/1771 System D1771-6.5.99 CONFIGURABLE FLOWMETER MODULE USER MANUAL 1771-CFM

Process Control 1757-PLXSIFH PLX HW MICROMAX LPU QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15D2 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, EXT MEM

Support 9307-RSPRTR SUPT REINSTATEMENT CONTRACT FOR 9307RSPRT

Support GML-DZS SUPT RENEWAL CONTRACT FOR GMLDZ

Support F1785-L30BSERC FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ITE RSVIEW32 WORKS 1500 (ITALIAN)

RSI Software Products 9701-VWSB250ENU2 RSVIEW SE STATION 100 - 250 DISPLAY UPGRADE

RSI Software Products 9399-L5PG 9399-L5PG PLC-5 A.K. SERIES PROGRAMMING GUIDE

Motion Control 2098-IPD-HV220-DN HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000 DEVICENET

BC646MDA300 View Development /Runtime 300 I/O

IC300FOX404 FOX Fiber Optic Base/Hub

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-G-R-0-E-SRR Servo Motor with Seal

PCI-5922

LMB-486LH

STI00526 DDAC 16 151-2000-001

S845WD1-E

FB2300

AR-B1570

1492-JKD3TP 2.5 mm Knife Disconnect Terminal Block

1492-WMG3 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44233BC35

緊湊型信號模塊 6ES7 522-1BH10-0AA0 DQ 16：數(shù)字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A BA, 25mm 模塊，含前連接器

1585-C4HB-S100 1585 Ethernet Cable

1746-OB16 SLC 16 Point DC Output Module

1788-ENBT FlexLogix/DriveLogix ENet/IP Comms Card

194E-16-C3 194E 3 Pole Terminal Cover

20-PP01082 PLASTIC TERMINAL BASE, FRAME 9

2090-CSBM1DF-14AF50 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNAEC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-EB-MT Ethernet BIM Workbench, Global Care Only

GQPK2D101L2P 6 inch Monochrome/ GE Fanuc Label/ 24VDC/ CE

IC600DM706RR DP Prom Type 1A Module (DPU)

IC647HSTES10000KM Historian Enterprise Server 10,000,000 Points (M4 Key)

IC647WIMM WIM:Westinghouse IMPACC

IC694ALG232LT Low Temperature. RX3i Efficiency 16-Channel Advanced Analog Voltage Input module provides 16 single-ended or 8 differential b channels. 0 to 10 V (unipolar), -10 to +10V (bipolar) with 16 bit resolution. Advanced diagnostics. Requires Proficy? M

IC756SDV000CS-99 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.9

MicroLogix 1200 System 1762-IF4 4 CHANNEL CURRENT/VOLTAGE ANALOG INPUT MODULE

PLC-5/1771 System 1771-TCM TEMPERATURE CONTROL MODULE

Distributed I/O 1794-OB8EPK CONFORMAL COAT, 24VDC SOURCE OUT ELECT FUSED, 8 PT

Communications 9399-INTWINUG INTERCHANGE FOR WINDOWS USER GUIDE

Support 6200-APIR SUPT REINSTATEMENT CONTRACT FOR 6200API

Support 9358-BIZUC0PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZUC0PENE

Support F1771-DA FIRMWARE UPGRADE FOR 1771-DA I/O MODULE

RSI Software Products 9324-RL5ENU1R UPGRADE: OUT-SUPT: WIN LOGIC 5 TO RSLOGIX 5

RSI Software Products 9301-2SE350FRU4R RSVIEW32 RNTM 150-100K UP

RSI Software Products 9358-HSTS2400U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 32K TAG

Motion Control 8720SM-011S1DAS3 SPARE PART ONLY - GMS ITEM

78005102 Target Spare Module

IC200MDD849 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 120VAC ISO 8PT

IC697CGR772 Hot Standby Genius Dual Bus CPU, 486DX4, 2K Discrete I/O, 512K byte fixed user memory, Floating Pt.

MTR-1235-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

DAQ-MS02

AWS-8129

Dialogic D/600JCT-2E1-75

DIALOGIC SPCI4/02

CONTEC PIO-16/16T(PCI)

W26361-W94-X-02

BUS-PC(PCI)A

1492-SPM3B040 MCB Supplementary Protector 4 A

軟啟動器 3RW40272BB15

電機(jī)啟動器 3VU16402CR00