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NI 9437現(xiàn)貨 in stock! 歡迎來電咨詢~??！

NI 9437,

NI 9437

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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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IC647REAM REA:Reliance Electric Automate 15/20/30/40

IC693MDL330LT 120/240 Vac Output, 2 Amp (8 Points) (LT)

IC756CDV001K-99 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.9

MSI-PROD-25 Product Management Clients 25 Pack

PLC-5/1771 System 1771-DRS1 CONTROL COPROCESSOR, STATIC RAM MEMORY EXPANSION

Distributed I/O 1790-15CMCBL LDX I/O LONGER RIBBON CABLE, 15CM (LOTS OF 5)

Communications 1788-CNF CONTROLNET LOGIX DAUGHTER CARD

Operator Interface 2711-NC1 PANELBUILDER UPLOAD/DOWNLOAD CABLE

Support 9305-RSVADDCDER SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCDE

Support 9324-RLD300ENS SUPT RENEWAL CONTRACT FOR 9324RLD300EN

DeviceNet Products 2711-T10C10 PV1000 COLOR TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9371-EPCO3 RSWIRE ISA LIBRARY

Motion Control MPF-AIR-TOOL TOOL, AIR PURGE COVER INSERTION AND

2025-128-C Greyline OS, 4 Line, (20) 4MM Chars, LCD, Quick Connect, 128K Memory W/CLOCK/DATE, NEMA 4

HE693THM668 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution and bus/channel isolation.

IC670TBM002 Aux. Terminal Strip, Qty. 2 Box Style

QPJ-IBS-201 MODULE INTERBUS-S SLAVE

STXPBS332 STXi Profibus with 24VDC source output, 32 points, expandable to 8 additional modules.

SCC-TC02

PCI-8319A

SS4200-E

SAGP-8650EV-R10

03-20766

GE-400-PG-LP

1492-SPM1B160 MCB Supplementary Protector 16 A

直流電源 6EP1333-2BA00 120/230VAC 輸入，24VDC/5A 輸出

6ES73183FL010AB0

1497D-A13-M22-0-2 2000VA 480-120x240V 60Hz w/Taps GPT

1606-XLSDNET8 1606 XLS 8 A DeviceNet Psy Power Supply

1769-L31 CompactLogix 512KB Controller

190E-BNKJ2-CC10X 6.3-10.0 A Economy Starter W/Ckt-Bkr

194R-LNC18 194R UL Finger Safe Terminal Covers

2090-CPBM7DF-14AF50 MP-Series 50 m Length Cable

2090-XXNPY-16S04 Y-Series 4 m Length Power Cable

CBL-ER-AD-03 Auxiliary encoder cable for S2K sales demo case

GF-2232R Connecting FlashCable to DWM-IV, Heise, Omega, Toledo, Weightronix (B are Ended).

IC200UDD040 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) 24VDC Outputs with ESCP protection, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retenti

IC646TPD000 ProServer Unlimited I/O Point Development System

IC647OMRC OMR:Omron Host Link

IC693ALG390RR Analog Output, Voltage, 2 Channels

IC752DPA060RR Datapanel 1060 with resistive touch. 10.4 inch VGA (640x480) active matri x TFT color display. No bezel - mounts from inside panel. Supports a ll WinCfg functionality.

IC800VMM30MBKSE25 3 kW VersaMotion motor, brake

SLC/1746 System 1747-AIC ISOLATED LINK COUPLER FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6186-M12AL VERSAVIEW 12 INCH MONITOR, TEMPERED GLASS

Application-specific products 1404-M405A-232 MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C9L1 PV600 COLOR KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3100DE

Support 9380-RSBAR1000S SUPT RENEWAL CONTRACT FOR 9380RSBAR1000

DeviceNet Products 1734-RTB REPLACEMENT IEC SCREW TERMINAL BLOCK

RSI Software Products 9301-2SE3200ITE RSVIEW32 RUNTIME 300 (ITALIAN)

RSI Software Products 9358-BPCNT03ENE RSBATCH PC-BASED PHASES 03 UNITS

Motion Control MPL-B430P-SK22AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V

Motion Control 2090-SCNP15-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,15.0M

GFK-1291 Field Control Distributd I/O & Control Systems Profibus Interface Unit User's Manual

IC646MDD700 Logic Developer PC (HRT) 700 Tag Runtime & Development Systems

MSP-VOL-IN2 Obsolete - 0-5 VDC in / Pulse out

QPI-MBP-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Modicon Modbus Plus/ UL/ c UL/ UL1604

PXIe-4463

Matrox DSDTI/2/25

SBC 686LCD/S

FB16M-LS-C2D30-2G1

MORQ/16VD Y7250-00

EM-6330

1492-PD3163 325 A Power Distribution Block

電源模塊 6ES7405-0KA02-0AA0 PS405 輸入電壓 24/48/60VDC 10A

變送器 3RS17051KW00

TIA 博途數(shù)字化選件 6ES7823-0BA00-1DA0 SIMATIC OPC UA S7-1500 large ( CPU-1517 / CPU-1518 (F) )

1585J-M8QBJM-3 RJ45 Ethernet Media

1760-OW2 Pico 2 Point Combination Module

188-K2D400 Miniature Circuit Breaker 40 A

194L-E12-4511 12A 194L Load Switch

2090-CPBM4DF-14AF03 MP-Series 3 m Length Pwr and Brake Cable

2090-XXNBTN-S N-Series to TL-Series Transition Cable

BC647OEM0211 OEM Edge Program Renewal Additional Key - CIMPLICITY

GC647MGM001 Enterprise Adapter for Maximo 5.2 Assisted Support

IC200GBI001 REMOTE I/O Genius NETWORK INTERFACE UNIT

IC646NLS000 OPC Server

IC647JYCC JYC:Johnson Yokogawa YS 100 Series

IC670MDL730RR 24VDC 2.0A Output Pos. Logic, 8 pt Electronic Short Circuit Protect