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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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150-F201NBDB SMC Flex Smart Motor Controller

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1771-OQ16 1771 16 Point Digital Output Module

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IC695CPE310 CPE310 2 slot CPU, 1.1Ghz processor,10 Meg memory, 1 RS-232 port, 1 RS- 485 port,1 Ethernet port (SRTP programmer support only) and USB master port for application upload/download only.Replacement for IC695CPU310. CPE310 ships with Energy PAC (IC695A

IC756WET200E-27 Custom Datasource Toolkit English v2.7

CompactLogix System 1769-RD REPLACEMENT 1769 I/O TERMINAL DOORS

PLC-5/1771 System D1771-6.5.123 CTRLNET ADAPTR MOD.1771-CAN,ACNR,SER B USER MANUAL

Process Control 1757-PLXBAT PLX CPU REPLACEMENT BATTERY

Operator Interface 2711P-K7C15B2 PV PLUS 700, KEYPAD, CNET, AC PS, EXT MEM

Support 6556-SCBR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SCB

Support 9358-SCHENS SUPT RENEWAL CONTRACT FOR 9358SCHEN

Support F1785-KESERA FIRMWARE UPGRADE FOR 1785-KE COMMUNICATION MODULE

RSI Software Products 9301-2SE2203 RSVIEW32 WORKS 300 WITH RSLINX

RSI Software Products 9701-VWSB025ADEE RSVIEW SE STATION 25 DISPLAY (GERMAN)

RSI Software Products 9399-EDSDTUT RSWIRE DETAILER TUTORIAL

Motion Control 2098-DSD-020-DN DRIVE, 10A/30A, ULTRA3000 W/DEVICENET

BC5005TAW0000 15 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300DAC001 2 channel Analog Outputs, Voltage (+/-10vdc), 14 bit

IC752ECD400 Display Station 1462 - 14" VGA (640x480) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S43-H-R-B-C-SRR Servo Motor Nema56C 24V Brake, Seal

P70530

SHB100

ADAM-5060

PCM-9375F

D160A-08-PCI (5V)

FAST PLUM-001 P-900155

1492-JD3P 2.5 square mm Double Level Plug-In Block

1492-W4-B IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40762BB44

安全 CPU 模塊 6ES7 513-1FL01-0AB0 SIMATIC S7-1500F，CPU 1513F-1 PN，中央控制單元，工作存儲(chǔ)區(qū) 450KB 程序存儲(chǔ)區(qū)，1.5MB 數(shù)據(jù)存儲(chǔ)區(qū)

156-B25CA3 25 A Contactor

1746-HSTP1 SLC 1 Axis Stepper Module

1786-RPFS ControlNet Fiber Ring Short Repeater

193-T1AC20 15-20 A IEC Bibllic Overload Relay

20-FR10052 BUSBAR PM, FR10, PF700H, PF700S

2090-CSBM1DF-14AA12 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNAEC1 PowerFlex 70 AC Drive 20A

GA647TPD935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Development and Runtime

GP647IFPRSR00900 GCP iFIX Profsnl SCADA 900 I/O Srv

IC600CB512RR Expanded Logic Control

IC647HSTCS5000KM Historian Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647TSSRV025 Proficy Troubleshooter 25 User Server License

IC693PWR331CA Conbal Coated Power Supply 24VDC, added capacity

IC756RDV000E-99 DV Development - Irix Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-RPL-DIN REPLACEMENT DIN LATCHES (SET OF 2)

PLC-5/1771 System 1771-OFE2K CONFORMALLY COATED, ANALOG OUPUT MODULE

Distributed I/O 1794-ASB2 FLEX I/O 2 MODULE 24V DC RIO ADAPTER

Communications 9355-WABCENE RSLINX C SDK FOR ALLEN-BRADLEY, CD

Operator Interface D6190-6.5.5RU CONTROLVIEW A-B DRIVERS USER MNL (RUSSIAN)

Support 9358-BBKEY10R SUPT REINSTATEMENT CONTRACT FOR 9358BBKEY10ENE

Support 9392-SWCR SUBSCRIPTION RENEWAL FOR 9392-SWC

RSI Software Products 9324-RL01U3ESER UPGRADE: OUT-SUPT: SPANISH RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500ZHU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9356-STD2350U3 UPGRADE: IN-SUPT: RSSQL STD 1500 TO STD 5000 TAG

Motion Control Y-2006-1-H00AA MOTOR,SERVO,0.69 NM,4500RPM,ENCDR,115V,1.72KG

5208A Message Display. 1 Line. 15MM. Green VFD. ASCII/Serial Interface. NEMA 4

IC200CPU002 CPU 20K USER PROG 1.80MSEC/K BOOLEAN ONE RS232 AND ONE RS485 SERIAL PORTS

IC694MDL931 OUTPUT MODULE RELAY 3AMP FORM B-C 8 POINT ISOLATED

MSI-WEB-43 Web or Excel Reping Clients-43

cRIO-9035