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NI 9214,

NI 9214

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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來越復(fù)雜，通過傳統(tǒng)的注射成型方式已經(jīng)無法實現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點。典型的應(yīng)用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動機支架
2018年11月1日，GE增材制造宣布，美國聯(lián)邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發(fā)動機（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動機），該支架將取代傳統(tǒng)制造的電動門打開系統(tǒng)支架，其作用是打開和關(guān)閉發(fā)動機的風(fēng)扇罩門，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達90%的材料浪費。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計到生產(chǎn)于10個月內(nèi)開發(fā)完成。
在進行支架生產(chǎn)時，一次打印可以生產(chǎn)4個支架，在構(gòu)建室中4個支架以互鎖設(shè)計的形式實現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動機的訂單量為2200臺，整體來看節(jié)約的成本非?？捎^，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動機作為A320neo飛機的選配，LEAP發(fā)動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發(fā)動機的A320neo 同時獲得歐洲航空安全局和美國聯(lián)邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產(chǎn)，標志著規(guī)?；霾闹圃斓闹匾锍瘫?，預(yù)計2019年這種產(chǎn)品將達到40000支。
 

IC800SLCBZ050 Brake Cable, 30-750 W SL Servo Motor with Brake, 5 Meters

MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

NI 9422

2482-M19145

Opt002 PCL-718/812/002

S26113-E402-V20

ISA 486

PAA75F-5

8001-4105

1492-SPM1C160 Mcb Supplementary Protector 16 A

通用型變頻器 6SE6 430-2UD33-7EB0 "37 KW,275 x 650 x 245"

電機啟動器 3VU13401NK00

150-C16NCR SMC-3 16A Smart Motor Controller

1608P-200A380V4S 200 A Pro DySC Sag Corrector

1769-SM1 PowerFlex-SCANport To Compact IO module

193-CBCT1 E3 Plus Ground Fault Current Sensor

194R-R5 Operating Shaft

2090-CPBM7E7-08AF05 5 m Length SpeedTec Extension Cable

2090-XXTPMP-16S20 MP-Series 20 m Length Power Cable

CP3I-0WPB-0070-AZ Motor power cable with straight connector for A8HVis/A12HVis/B8HVis/B12HVis. 7 meters

GF-905694 Connecting FlashCable to Mitutoyo Angled Connection (LEFT).

IC200UER016 VersaMax Micro Expansion 16 Output Expansion (16) Relay Outputs, 24VDC Power Supply (includes IC200CBL501).

IC647ADC001 PA Dashboard Client

IC647PCL025 Proficy Process Systems Standard Edition Single Node 250 I/O with Cimplicity

IC693CBL305 Cable, Port Expansion, Used With PCM301, PCM311, and CMM311

IC754ACC12ADP 12 inch QP View-Ctrl to CEIIx Cut-out Adaptor Kit (Qty 10 Kits)

IMC-316D-X-D 6 amp IMC servo motor controller with Devicenet

SLC/1746 System 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE

Open Automation Systems 1789-STRT1DE SOFTLOGIX 5800 STARTER KIT GERMAN

Application-specific products 1404-M805A-232 MASTER MODULE-PQ 232 COM-120/240V P/S

Operator Interface 2711-K10G15L1 PV1000 GRAYSCALE KEY, CNET & RS232 PRINT

Support 9301-2SE3300JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300JP

Support 9381-P15KENS SUPT RENEWAL CONTRACT FOR 9381P15KEN

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RSI Software Products 9301-2SE3300ITE RSVIEW32 RUNTIME 1500 (ITALIAN)

RSI Software Products 9358-EP30U2 UPGRADE: IN-SUPT: RSBIZWARE EPROCEDURE 10 TO 30

Motion Control MPL-B4540F-MK22AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,460V

Motion Control 9101-0326 CONNECTOR KIT, MOTOR POWER, F/H-4X, STRAIGHT

GQPI3D200C2P QUICKPANEL COLOR 10.5" TFT GE LABEL

IC646MRB075 Logic PC 75 Tag Runtime System

MTR-1N41-G-N-A-E-0 Stepping Motor Nema42, Parallel Wdg

SA07-018 Industrial Application Server (4 days)

PXIe-6555

PCI-1603

9373CPSU-0010 YM-2531BAR

P5PL2-E

PCL-833

PCIE-H610-R10

1492-PDME1141 115 A Enclosed Power Distribution Block

高速計數(shù)模塊 6ES7 450-1AP00-0AE0 FM450 高速計數(shù)模塊 500kHz,2 通道

變送器 3RS10301DD10

1497-C-BASX-3-N Control Circuit Transber

1606-XL120DR Power Supply XL 120 W Power Supply

1762-IF2OF2 MicroLogix 4 Point Analog Comb Module

188-K3C130 Miniature Circuit Breaker 13 A

194L-G2864N Load Switch Control Knob

2090-CPBM7DF-02AA60 MP-Series 60 m Length Cable

2090-XXNFT-S09 Kinetix Drives 09m Standard Cable

BC647PSF025 Proficy Process Systems 250 I/O with iFIX

GC647PME003 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 3 Concurrent Users

IC200MDL330 Output 120VAC 0.5 amps per point isolated 16 points

IC646NWV005 WebView - 5 Pack License

IC647MMPC MMP:Modicon Modbus Plus

IC676CBLPBM100 IP67 Profibus Cordset - 10 Meters - Male Connector w/Leads

IC697MSC701RR Series 90-70 Demonstration Case

IC800SSI104RS1 4.3 amp 115/230 VAC S2K servo controller for MTR series motors

SoftLogix System 1789-SLOTL SOFTLOGIX STARTER KIT DOCUMENTATION SET

Industrial Computers 6182H-15TRH6D VVCE 1500, TOUCH, STD MEM, RIO/DH, DC

Process Control 9399-RSBACLRG RSBATCH ACTIVE X CONTROLS LIBRARY REF. GUIDE

Operator Interface 2711-B5A15L2 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

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ControlNet Products 9355-WABGWENE RSLINX GATEWAY - ENGLISH

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Motion Control MPL-A4530F-HJ24AA MOTOR,SERVO,8.36NM,2800RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXNPBMP-14S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,15M

CBL-3C-RD-10 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 10 Ft.

IC641CTL932 Upgrade to Add Series 90-30 (351/352) Target Support to a CIMPLICITY Control License

IC800SLM040N1KE25 400W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run

PXI-4461

PC/104 MSM486DX100-16

MR-MC241

Y7142_03 MOR/2VD

PCI-759

V211-S00

1492-MCEA125 Miniature Circuit Breaker, 25 A

1494V-DSX60 Disconnect Switch

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運行版軟件 6AV2103-0XA00-0AL0 SIMATIC WinCC 專業(yè)版 max. PowerTags

1585J-M4EBJM-0M3 RJ45 Ethernet Media

1756-M08SEG ControlLogix Generic Motion Module

188-K1B080 Miniature Circuit Breaker 8 A

194E-FA40E-PD10 194E Load switch

2090-CFBM7DD-CEAF15 Kinetix 15m Flexible Cable

2090-U3BC-D4401 Ultra 3000 Breakout Board Cable

BC646MRA159 View Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ASC001 GC PA SDK

IC200ACC003 EZ program store, CPU RS485 port update device, VersaMax CPU001,002/00 5/E05 and Series 90-30 CPU374/CPU372/CPU370

IC646APS30050 CSense Predictive Soft Sensor 50 KPI's

IC647IFPLRN00150C iFIX Plus SCADA 150 I/O Runtime (M1Component Part)

IC660MBM503 Hand-Held Monitor Panel Mount Kit

IC697ACC822 DIN Rail Transition Module 96 Pin for IC697Vxxxxx modules

IC756XRT001 Inb x86 DV Tools Runtime

FlexLogix System 1794-TBN NEMA TERMINAL BASE

GuardPLC Systems 1753-L32BBBP8A GUARDPLC 1800 - SAFETY PLC W/ PROFIBUS, 32 I/O

Process Control 1757-UPGSIFJ UPGRADE HW XLNET NETWORK NODE QUICKBUILDER I/F

Operator Interface 2711P-K12C6B2 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6640-NAA0R 6640-NAA0 SOFTWARE SUPPORT REINSTATEMENT

Support 1771-PCBS CONTROL COPROCESSOR SOFTWARE RENEWAL

Support F1785-L80ESERC FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350FRE RSVIEW32 WORKS 5K (FRENCH)

RSI Software Products 9701-VWSS250ENU2 RSVIEW SE 100 TO 250 DISPLAY UPGRADE

RSI Software Products 9399-WAB32LUGDE RSLINX LITE USER GUIDE (GERMAN)

Motion Control 8720MC -D065-AA- 65 AMP C CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MQPS99 Machine Edition View for Quick Panel, Unlimited Site License

IC300OCS390 OCS350 DEMO KIT WITH CASE

IC752WTD853 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win 95

MTR-3T44-H-R-0-M-0RR Servo Motor Metric

PCI-6527

BBWW-HSC

IPC-6108

CN-0W808F

MES-G2+/MSDP/8B

AX2-5300FB-2S

1492-L6 IEC Term Blck 8.1x65x38mm Spr Clp

1494F-D100 Disconnect Switch

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電源 6ES7 507-0RA00-0AB0 PS：60 W，額定輸入電壓 AC / DC 120 / 230 V

1585BZ-MCAP Variant 1 Metal Plug Dust Cap

1747-L552 SLC 5/05 32K Controller

1794-ACNR15 Flex Controlnet Adapter

194E-AA00E-TN-PE 194E Load switch

2071-AP8 Kinetix 3 800W Component Servo Drive

2090-CSWM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNANC1 PowerFlex 70 AC Drive 20A

GC646MFL001 FANUC Ladder III-C with Proficy GlobalCare Complete

HE693HHP232 Hand Held Programmer Emulation Software (and hardware)

IC600YR560RR 19 inch I/O Rack with High Capacity P/S/ 115-230Vac (11 Slots)

IC647HSTMK035 Historian Media Kit v3.5

IC660BBA021 Block 24/48Vdc RTD Input 6 Channels

IC694MDL655CA Conbal Coated Input module 24 VDC POS/NEG logic 32 points. 1msec filter. Interface is a Fujitsu connector.

IC756WDC009J-23 DV Development Sys VB, Java, C++, Japanese, Version 2.3

MicroLogix 1500/1769 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Distributed I/O 1797-TPYS CONTROLNET EX Y-TAP STRAIGHT

Communications DACIG-UM001BENP DEVICELOGIX USER MANUAL

Support 9321-PI160R SUPT REINSTATEMENT CONTRACT FOR 9321PI160

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Support F1772-LSP FIRMWARE UPGRADE FOR 1772-LSP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD300FRE RSLOGIX 5000 STANDARD, FRE

RSI Software Products 9304-WVPR300DU1 UPGRADE: IN-SUPT: WINVW TO WINVW PRO RUNTIME 3000

RSI Software Products 9358-PLTM2600U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 200 WORKCELL

Motion Control 8720SM-075S6SAS3 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SNS60 ENC.

A06B-0113-B075#7008 B0.5/3000 Servo Motor, 32K Serial Encoder

IC200UAA007 28 point; (16) AC In, (12) AC Out, AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BCL001 Download cable for DataPanel 30/35/50/55 Series

MTR-1350-N-A-E-0RR Stepping Motor Nema34

NI 9207

PCIE-9650

HARRIS ENC-S21

ARCNET AN-520BT

IPC-586VDH(GX)300

PCI-MIO-16E-1

IOWA-GX-466-128MB-R11-SER

1492-SPM3C150 MCB Supplementary Protector 15 A

軟啟動器 3RW40471BB15

熱電偶模擬量輸入模塊 6ES7 231-5QF32-0XB0 SM 1231 AI 8 x 16 位熱電偶

150-SB3NBR SMC-50 SOLID STATE MOTOR CONTROLLER 140A

1734-RTB3S POINT I/O Accessory

1783-MX04E Stratix 8000 4 Port PoE Exp. Module

193-ESM-IG-30A-T E300/E200 30 Amp Sensing Module

20-750-I1B-C650D617 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF50 MP-Series 50 m Length Power Cable

2098-DSD-HV150X-DN Ultra 3000 Servo Drive

GA647IFCLNTS001 GCA iFIX iClientTS Each Additional User

GP-0602NT-H GagePort LVDT NT (Half Bridge)

IC5005TAX0010 PanelPC 15 inch Standard Unit with Windows XP

IC647HSTAE300M Alarm and Events Option for Historian - Standard Server 300 Points (M4 Key)

IC647SQM001 Scheduler Sequencing Module

IC693MDL734LT 125 Vdc Output, (6 Points) (LT)

IC756HDV010E-97 DV Draw Development on HP/UX Op Sys, English, Version 9.7

Pico Controllers 1760-L12BWB-NC 12 I/O PICO CONTROLLER, DC

PLC-5/1771 System 1771-IQ SELECTABLE INPUT MODULE, 5-30V DC, 8 INPUT

Distributed I/O 1791D-8V8P DNET 24VDC CBLOCK I/O, 8 IN SOURCE 8 OUT SINK,BASE

Communications 1784-PCMK PCMCIA COMMUNICATIONS CARD

Operator Interface 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSZHR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSZH

Support 9515-RSMSVRS SUPT RENEWAL CONTRACT FOR 9515RSMSVRENE

EtherNet/IP Products 2711-T10C20L1 PV1000 COLOR TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2300 RSSQL PROFESSIONAL VERSION WITH 1500 TAG LIMIT

Motion Control 1326AB-B720F-M2L MOTOR,SERVO,460V,31.8NM,5000RPM,MULTI,IP67

4161-6-5-N4 BCD TO 7 SEG DISPLAY. 6 DIGIT. 5 VDC. NEMA 4

HMI-CLP-200 MOUNTING CLAMP FOR QP2 & QP3 Series ONLY - 1 Set

IC693CPU340 CPU 340 Module (32K Bytes user memory), 10K Registers, .3 msec/K

SM1000HWB QUICKMARQUEE BRACKETS SINGLE WALL OR HANGING MOUNT (SET OF 2)

PCI-7030VG

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電機啟動器 3VU13402MP00

150-C25NBD SMC-3 25A Smart Motor Controller

1609-BRK Bul 1609 UPS 2 Screw Mounting Bracket

1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

CP8B-1WEB-0070-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 7 meters

GF-AU5V Connecting FlashCable to Analog Unipolar +5 V (No connector).

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

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