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PXI-6250現(xiàn)貨 in stock! 歡迎來電咨詢~！！

PXI-6250,

PXI-6250

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領域中早己得到了廣泛的應用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應面廣，特別在數(shù)字量輸入/輸出等邏輯控制領域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學易編程的應用軟件平臺。另外，PLC即有自身的網(wǎng)絡體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關系著供氣系統(tǒng)能否正常工作，而程序設計的關鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應用。因此，在程序設計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設定：

　　壓力調(diào)節(jié)閥的壓力設定值、P、I、D等參數(shù)可以在上位機中設定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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HICORE-I6420VLG

MAQ PCI-1407

1492-L3-OR IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1493-N3 Kit,Overload Relay Reset For Starter

軟啟動器 3RW44253BC46

附件 6ES7 954-8LE02-0AA0 存儲卡：12 MB

1585-C8VB-S300 Cable Spool Ethernet Media

1746-RT27 SLC Replacement Terminal Block

1790D-N4C0 CompactBlock LDX Input Block

194E-A25-3753 25 A 194E Load switch

20-PP11009 WIRE (INVERTER)

2090-CSBM1DF-18AF10 Kinetix Cable Single DSL 2090-Series

20AC043C3AYNAEC1 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646MBLS99 Proficy GlobalCare Complete for ME Lite Development Suite - Site License

HE670ADC840 Discontinued Part. Check with GE IP on migration path.

IC600LX648RR 32K Logic/16K Register Memory Module

IC647HSTESEO1000KM eSignature Option for Historian - Enterprise Server 1,000,000 Points (M4 Key)

IC655BEM510RR Genius Bus Controller with Diagnostics - Ph B

IC694DSM324 DSM324 motion controller module for the RX3i

IC756SDV001K-98 DV Development - Solaris Op Sys Addt'l User, Korean, Version 9.8

MicroLogix 1500/1769 System 1769-IM12 12 POINT 240 VAC INPUT MODULE

PLC-5/1771 System 1771-PT4 FIBER OPTIC CABLE

Distributed I/O 1794-TB32S TERMINAL BASE FOR 32 POINT MODULES - SPRING CLAMP

Communications 9399-WABOUGPT RSLINX OEM USER GUIDE (PORTUGUESE)

Support 9311-5250S SUPT RENEWAL CONTRACT FOR 93115250

Support 9358-BTDS10S SUPT RENEWAL CONTRACT FOR 9358BTDS10ENE

Support F1771-M3SERB FIRMWARE UPGRADE FOR 1771-M3 I/O MODULE

RSI Software Products 9324-RLD0U7ITE RSLOGIX 5000 SERVICETO PRO UPG, ITA

RSI Software Products 9301-MSGRPROENE RSVIEW32 MESSENGER PRO

RSI Software Products 9358-PLTM2100ENE RSBIZ PLNTMET SEV 5 WBELL

Motion Control 8720SM-022S2GAS1 22 KW/48 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

840-RC-12 12" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200MDL930 OUTPUT RELAY 2.0A PER PT ISOLATED FORM A 8PT

IC697VAL308 Analog Output, Isolated, 8 channel, 12 bit, Voltage - bipolar +/-2.5VDC, +/-5VDC, +/-10VDC. Removable terminal block, no cable required

MTR-1331-J-N-D-E-0RR Stepping Motor Nema34

MID-7604

SBC-456/456E

DIALOGIC D/41EPCI

Z8PE-D12X

ATX6022/14

PCE-5B07

PCI-6010

1492-SPM3B400-N MCB Supplementary Protector 40 A

軟啟動器 3RW40372TB04

中央處理單元 6ES7 212-1HE40-0XB0 CPU 1212C DC/DC/RLY

150-F85NBR SMC Flex Smart Motor Controller

1734-IR2E POINT I/O 2 Point RTD Input Module

1783-HMS16T4CGN Stratix 5400 20 Port Managed Switch

193-EPT E1 Plus Module 193-EPT

20-750-EMC3-F7 PF753 & PF755 FR 7 EMC CORES W PLATE

2090-CPWM7DF-14AA02 MP-Series 2m SpeedTec Standard Cable

2098-DSD-075-DN Ultra 3000 Servo Drive

GA646IFCLNTCRO050 GCA iFIX iClient Read Only 100 PK Keyless Runtime Version

GFK-2209 Stepping MotorCube with Pulse & Direction Interface Manual

IC220TBK122 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE, INPUT, QTY 10

IC647GE6M GE6:GE Fanuc CCM2

IC647SES010 Scheduler Server Medium

IC693MDL646 24 Vdc Input, Neg/Pos Logic, 1 msec Filter (16 points)

IC756DVE010K-98 EO GECK (Graphical Editor Construction Kit) - Inb x87, Korean, Versi on 9.8

MSI-QUAL-UNL Unltd Site Clients - Quality Management

PLC-5/1771 System 1771-RK I/O RACK KEYING BANDS, 36 PER PACKAGE

Distributed I/O 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

Communications 1770-SC DATA HWY STATION CONNECTOR

Operator Interface 2727-M7P20D1Q2 MOBILEVIEW MACHINE TERMINAL MT750

Support 9305-RSVADFCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFCJP

Support 9515-RSAAMRCTR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMRCTENE

EtherNet/IP Products 2706-P44C INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE3400PTU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM500ENE RSMACC CHANGE MGMT FOR UP TO 500 DEVICES

Motion Control 1326AB-B430G-S2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,SINGL,BRK,IP67