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一般工業(yè)控制系統(tǒng)既包括弱電控制部分，又包括強(qiáng)電控制部分。為了使兩者之間既保持控制信號(hào)，又要隔絕電氣方面的，即實(shí)行弱電和強(qiáng)電隔離，是保證系統(tǒng)工作穩(wěn)定，設(shè)備與操作人員安全的重要措施。

　　電氣隔離目的之一是從電路上把干擾源和易干擾的部分隔離開來，從而達(dá)到隔離現(xiàn)場(chǎng)干擾的目的。

　　一、信號(hào)隔離

　　信號(hào)的隔離目的之一是把引進(jìn)的干擾通道切斷，使測(cè)控裝置與現(xiàn)場(chǎng)僅保持信號(hào)，不直接發(fā)生電的。工控裝置與現(xiàn)場(chǎng)信號(hào)之間常用的隔離方式有光電隔離、脈沖變壓器隔離、繼電器隔離和布線隔離等。

　　1.光電隔離

　　光電隔離是由光電耦合器件來完成的。其輸入端配置發(fā)光源，輸出端配置受光器，因而輸入和輸出在電氣上是完全隔離的。由于光電耦合器的輸入阻抗(100Ω～1kΩ)與一般干擾源的阻抗(105～106Ω)相比較小，因此分壓在光電耦合器的輸入端的干擾電壓較小，它所能提供的電流并不大，不易使半導(dǎo)體二極管發(fā)光。另外光電耦合器的隔離電阻很大(約1012Ω)、隔離電容很小(約幾個(gè)pF)，所以能阻止電路性耦合產(chǎn)生的電磁干擾，被控設(shè)備的各種干擾很難反饋到輸入系統(tǒng)。

　　光電耦合器把輸入信號(hào)與內(nèi)部電路隔離開來，或者是把內(nèi)部輸出信號(hào)與外部電路隔離開來，如圖1所示。開關(guān)量輸入電路接入光電耦合器后，由于光電耦合器的隔離作用，使夾雜在輸入開關(guān)量中的各種干擾脈沖都被擋在輸入回路的一側(cè)。由于光電耦合器不是將輸入側(cè)和輸出側(cè)的電信號(hào)進(jìn)行直接耦合，而是以光為媒介進(jìn)行耦合，具有較高的電氣隔離和抗干擾能力。

　　目前，大多數(shù)光電耦合器件的隔離電壓都在2.5kV以上，有些器件達(dá)到了8kV，既有高壓大電流大功率光電耦合器件，又有高速高頻光電耦合器件(頻率高達(dá)10MHz)。常用的器件如4N25，其隔離電壓為5.3kV；6N137，其隔離電壓為3kV，頻率在10MHz以上。

　　2.脈沖變壓器隔離

　　脈沖變壓器的匝數(shù)較少，而且一次繞組和二次繞組分別繞于鐵氧體磁芯的兩側(cè)，這種工藝使得它的分布電容特小，僅為幾個(gè)pF，所以可作為脈沖信號(hào)的隔離元件。脈沖變壓器傳遞輸入、輸出脈沖信號(hào)時(shí)，不傳遞直流分量，PLC使用的數(shù)字量信號(hào)輸入/輸出的控制設(shè)備不要求傳遞直流分量，因而在工控系統(tǒng)中得到了廣泛的應(yīng)用。

　　圖2是脈沖變壓器的應(yīng)用實(shí)例。電路的外部信號(hào)經(jīng)RC濾波電路和雙向穩(wěn)壓管抑制常模噪聲干擾，然后輸入脈沖

　　變壓器的一次側(cè)。為了防止過高的對(duì)稱信號(hào)擊穿電路元件，脈沖變壓器的二次側(cè)輸出電壓被穩(wěn)壓管限幅后進(jìn)入測(cè)控系統(tǒng)內(nèi)部。一般地說，脈沖變壓器的信號(hào)傳遞頻率在1kHz～1MHz之間，新型的高頻脈沖變壓器的傳遞頻率可達(dá)到10MHz。

　　3.繼電器隔離

　　繼電器的線圈和觸點(diǎn)沒有電氣上的，因此，可利用繼電器的線圈接受信號(hào)，利用觸點(diǎn)發(fā)送和輸出控制信號(hào)，從而避免強(qiáng)電和弱電信號(hào)之間的直接接觸，實(shí)現(xiàn)了抗干擾隔離。

　　圖3是繼電器輸出隔離的實(shí)例示意圖。在該電路中，通過繼電器把低壓直流與高壓交流隔離開來，使高壓交流側(cè)的干擾無法進(jìn)入低壓直流側(cè)。

　　4.布線隔離

　　將微弱信號(hào)電路與易產(chǎn)生噪聲污染的電路分開布線，zui基本的要求是信號(hào)線路必須和強(qiáng)電控制線路、電源線路分開走線，而且相互間要保持一定的距離。配線時(shí)應(yīng)區(qū)別分開交流線、直流穩(wěn)壓電源線、數(shù)字信號(hào)線、模擬信號(hào)線、感性負(fù)載驅(qū)動(dòng)線等。配線間隔越大，配線越短，則噪聲影響越小。但是，實(shí)際設(shè)備的內(nèi)外空間是有限的，配線間隔不可能太大，只要能維持zui低限度的間隔距離便可。

　　附表列出了信號(hào)線和動(dòng)力線之間應(yīng)保持的zui小間距。如果受環(huán)境條件的限制，信號(hào)線不能與高壓線和動(dòng)力線等離得足夠遠(yuǎn)時(shí)，就得采用諸如信號(hào)線路接電容器等各種抑制電磁感應(yīng)噪聲的措施。

 

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1492-MS6X12V1-END Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-1BL00-0AA0 DI/32 24VDC，光電隔離，40pin 前連接器

行程開關(guān) 3SE53122SE12

運(yùn)行版軟件 6AV2105-2DD04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 512 PowerTags -> Runtime 專業(yè)版 512 PowerTags V14

1585J-M8CBJM-0M6 RJ45 Ethernet Media

1756-PB72 ControlLogix 24V DC Power Supply

188-K1D005 Miniature Circuit Breaker 0.5 A

194E-Y100-1753-6G 100 A 194E Load switch

2090-CFBM7DF-CEAF40 Kinetix 40m Flexible Cable

2090-UXNFBMP-S07 MP-Series 7 m Length Feedback Cable

BC646TDV915 Server 1500 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00300 GCC iFIX Optn: ESig & ERec 300 I/O Run

IC200ALG620LT ANALOG INPUT 16 BIT RTD 4CH (LT)

IC646MDA700 View Development/Runtime 700 I/O

IC647IFPRRN00900K iFIX Profsnl SCADA 900 I/O Runtime (M1 Kit Part)

IC660TBA105 Terminal Assembly for IC660BBA105

IC697CHS791RR Series 90-70, 9 Slot Rack, Front Mount

IC800MCUB12160XDRR Stepping MotorCube 50 oz-in, DeviceNet

ControlLogix/1756 System 1756-IB16 10-31 VDC INPUT 16 PTS (20 PIN)