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QID-QDA8X128F
QID-QDA8X128F
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上架日期:2020-06-03 16:31:39
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     PLC控制系統(tǒng)的設(shè)備與調(diào)試,觸及到各項作業(yè),而且只能按序進(jìn)行,一環(huán)緊扣一環(huán),稍有不小心都將導(dǎo)致調(diào)試失利,不但延誤工期,甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn),并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題,提出評論定見和解決計劃。

      一、體系的設(shè)備與調(diào)試

      合理安排體系設(shè)備與調(diào)試程序,是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

      1、前期技能準(zhǔn)備

      體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛,設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容:

      (1)熟悉PC隨機(jī)技能材料、原文材料,深化了解其功用、功用及各種操作要求,制定操作規(guī)程。

      (2)深化了解規(guī)劃材料、對體系工藝流程,特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解,在此基礎(chǔ)上,按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解,是前期技能準(zhǔn)備的重要環(huán)節(jié)。

      (3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況,特別是各設(shè)備的操控與動力接線圖,并與什物相對照,以及時發(fā)現(xiàn)過錯并糾正。

      (4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上,列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表,I/O所在位置,對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

      (5)研讀規(guī)劃提供的程序,對邏輯雜亂的部分輸入、輸出點(diǎn)制造時序圖,一些規(guī)劃中的邏輯過錯,在制造時序圖時即可發(fā)現(xiàn)。

      (6)分子體系編制調(diào)試計劃,然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

      2、PLC商檢

      商檢應(yīng)有甲乙兩頭共同進(jìn)行,應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范,其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時驗(yàn)證。商檢成果,兩頭應(yīng)簽署交換清單。

      3、實(shí)驗(yàn)室調(diào)試

      (1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架,將各作業(yè)站的輸入、輸出模塊固定其上,按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接,查看接線正確,供電電源等級與PLC電壓選擇相契合后,按開機(jī)程序送電,裝入體系配置帶,承認(rèn)體系配置,裝入編程器裝載帶、編程帶等,按操作規(guī)程將體系注冊,此刻即可進(jìn)行各項操作實(shí)驗(yàn)。

      (2)鍵入作業(yè)程序

      (3)模仿I/O輸入、輸出,查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性,該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符,程序是否疏通。若不相符或不能工作完成全進(jìn)程,闡明程序有誤,應(yīng)進(jìn)行修正。在這一進(jìn)程中,對程序的了解將逐漸加深,為現(xiàn)場調(diào)試作好了準(zhǔn)備,同時也可以發(fā)現(xiàn)程序不合理和不完善的部分,以便進(jìn)一步優(yōu)化。

      調(diào)試辦法有兩種:

     ?、倌7罗k法:按規(guī)劃做一塊調(diào)試板,以鈕子開關(guān)模仿輸入節(jié)點(diǎn),以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器,其輔佐接點(diǎn)模仿設(shè)備工作時的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性,可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時,是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

     ?、趶?qiáng)置辦法:使用PLC強(qiáng)置功用,對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān)),以強(qiáng)置的辦法使其“通”、“斷”,迫使程序工作。其長處是調(diào)試作業(yè)量小,簡便,不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面,人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”,會構(gòu)成程序工作不能連續(xù),只能分段進(jìn)行。

      依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn),對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法,其他的選用強(qiáng)置辦法,取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志,內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字,以樹立調(diào)試作業(yè)責(zé)任制,留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分,應(yīng)在規(guī)劃圖上注明,及時征求規(guī)劃者的定見,力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
     

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    IC752SKT005RR Datapanel 320T MEG Starter Kit: Includes Datapanel 320T Mono Expansion with 2 MB & Genius (CBT020), download & communication cables, WinCfg, user & programming manuals

    MTR-3S88-G-R-0-E-SRR Servo Motor with Seal

    PCI-6035E

    Am5X86-P75-S

    IPC-610H PCA-6006

    ASUS華碩P5E64

    LMB-868

    BANDIT-VGA XR-M130-18500

    1492-L10 IEC Term Blck 10x73.5x43.5mm Spr Clp

    1492-XIM2024-16R Connection Products

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    1585-C8CB-S600 Cable Spool Ethernet Media

    1746-P1 SLC Rack Mounting Power Supply

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    194E-A100-1753-6G 100 A 194E Load switch

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    2090-CSBM1DF-18AA12 Kinetix Cable Single DSL 2090-Series

    20AC037A3AYNADC0 PowerFlex 70 AC Drive 20A

    GC-8461-SW-MT Modbus (RTU, ASCII, TCP, Enron)

    HE300GEN200 Genius interface board for AV300/DV300 Drives

    IC600KD516RR Mini OIT - Touch

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    IC648MNT101 InfoLink CD-ROM One Year Subbion Renewal

    IC694ALG542 RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and above.

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    PLC-5/1771 System 1771-WC FIELD WIRING ARM, 10 TERMINALS, GOLD PLATED

    Distributed I/O 1794-IF4I ISOLATED ANALOG INPUT MODULE, 16 BIT, 4 POINT

    Communications 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

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