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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時(shí)，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時(shí)內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來越復(fù)雜，通過傳統(tǒng)的注射成型方式已經(jīng)無法實(shí)現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點(diǎn)。典型的應(yīng)用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動(dòng)機(jī)支架
2018年11月1日，GE增材制造宣布，美國聯(lián)邦航空管理局已批準(zhǔn)3D打印支架用于波音747-8 機(jī)型的GEnx-2B發(fā)動(dòng)機(jī)（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動(dòng)機(jī)），該支架將取代傳統(tǒng)制造的電動(dòng)門打開系統(tǒng)支架，其作用是打開和關(guān)閉發(fā)動(dòng)機(jī)的風(fēng)扇罩門，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團(tuán)阿拉巴馬州奧本市的工廠開始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達(dá)90%的材料浪費(fèi)。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費(fèi)約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計(jì)方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個(gè)“第一”。首先，這是GE 第一個(gè)獲得認(rèn)證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計(jì)到生產(chǎn)于10個(gè)月內(nèi)開發(fā)完成。
在進(jìn)行支架生產(chǎn)時(shí)，一次打印可以生產(chǎn)4個(gè)支架，在構(gòu)建室中4個(gè)支架以互鎖設(shè)計(jì)的形式實(shí)現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動(dòng)機(jī)的訂單量為2200臺(tái)，整體來看節(jié)約的成本非常可觀，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動(dòng)機(jī)作為A320neo飛機(jī)的選配，LEAP發(fā)動(dòng)機(jī)中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機(jī)首飛成功，裝有LEAP發(fā)動(dòng)機(jī)的A320neo 同時(shí)獲得歐洲航空安全局和美國聯(lián)邦航空管理局的認(rèn)證。
2018年10月8日，GE航空工廠慶祝第30000個(gè)3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產(chǎn)，標(biāo)志著規(guī)�；�增材制造的重要里程碑，預(yù)計(jì)2019年這種產(chǎn)品將達(dá)到40000支。
 

1492-MCEA140 Gfep 40 A Circ Brkr, 30 Ma , 1 Pole

1492-SPM3D010-N MCB Supplementary Protector 1 A

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電機(jī)啟動(dòng)器 3VU13402MK00

150-C480NBD SMC-3 480A Smart Motor Controller

1732D-OB8EM8 ArmorBlock 8 Point Output Block

1783-SRKIT Stratix 5900 Services Router Kit

194E-CA40E 194E Load switch

194R-NHR4 194R Internal Operating Handle

2090-CPBM7DF-16AF05 MP-Series 5m Cable

2090-XXTPMP-10S25 MP-Series 25 m Length Power Cable

CFDA-7WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, 90 Degree Connector, 14 M"

GF-4010R Connecting FlashCable to LaserMike, Tekmet.

IC200UDR064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 24VDC Power Supply. (1) serial port and (1)optional communication port.

IC646TRW112 REPORT MGR SUITE SINGLE UPGRADE

IC647PATKASR Proficy PAT - Driver For Kaiser

IC693BEM320 I/O Link Interface Module (Slave)

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & co mmunication cables, WinCfg, user & programming manuals

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Application-specific products 1404-M505B-RIO MASTER MODULE - PQ 24V P/S RIO COM

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RSI Software Products 9301-2SE320ESU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (ES)

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GPWPB01MV30-C49 OBSOLETE - V3.0 GP PRO FOR WINDOWS

IC646MPPU01 Logic Developer - PLC Professional - Upgrade from LM90, CC90, VersaPro

MTR-1337-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPK3D200L2P/B 6 inch Monochrome/ Blank Label/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6356

PCI-2726CL

MPC03-LH

臺(tái)聯(lián)E1-4CB TAINET模塊 DCS 4E1

PCI-V504

MSC-486SSD

1492-PDEC4 Power Distribution Block Accessory

數(shù)字量輸入/輸出模塊 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔離，0.5A

變送器 3RS10002CK00

1497-A-BASX-1-N Control Circuit Transber

1585J-M8UBJM-15 RJ45 Ethernet Media

1761-L16BWA MicroLogix 1000 16 Point Controller

188-K3B630-N Miniature Circuit Breaker 63 A

194L-E20-3254 20A 194L Load Switch

2090-CPBM6DF-16AA03 TL-Series 3m Power and Brake Cable

2090-XXNFMP-S07 MP-Series 7 m Length Feedback Cable

BC647OEMR030 OEM Edge Renewal <(><<)> 30 keys includes up to 30 M4 key flashes which could be M4 or M1, Global Care Complete (iGC OEM)

GC647PATMODB Proficy PAT - Modbus Slave Interface: Provides The Capability To Interact With Other Systems Via The Modbus Protocol - Assist Suppor

IC200MDD850 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC ISO 4PT

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IC647MDA300 View Development/Runtime 300 I/O with USB Hardware key

IC675PTR001 Profibus Terminator

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IC800SSD216RS1 16 amp 230 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System D1756-UM002AUSP CONTROL LOGIX PROGRAMMABLE LIMIT SWITCH MODULE UM

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CBL-30-BT-10 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 10 Ft.

IC640HWP310 Series 90 Workstation Intf. (XT/AT) w/LM 90-30/20 Serial

IC800SLCPVL100 Power Cable, 3500W and 5000W SL Servo Motor, 10 Meters

OC647IFXPESPC-50 iFIX for Embedded XP SPC Blocks Option V5.0

PXI-2596

20-005722-04 5721-XXX

Inb SS7HDC

YM-2301H

SMB-A9650-LLVA

MRT-6300P-R

1492-MCBA2H60 60 A UL489 Miniature Circuit Breaker

1494V-DJ644-A-B-D1-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

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1585D-M8UGDM-3 Gigabit Ethernet Media

1756-L73XT ControlLogix 8MB Controller L7XT

1799-DNC5MMS DeviceNet I/O Accessories

194E-FA20E-PE-TN 194E Load switch

2090-CFBM7DD-CEAA12 MP-Series 12m Servo Feedback Cable

2090-SCVP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MPS001 Logic Developer PLC Standard with Proficy GlobalCare Complete

GC647AQC001 GC PA Quality Client

HMI-CCT-405 Backlight for the 12.1 inch Color TFT (QPLCxxE0000)

IC641VPS300 VersaPro Standard Edition - Windows Programming Software for Series 90 -30 and VersaMax PLCs

IC647IFPLDV00075K iFIX Plus SCADA 75 I/O Development (M1 Kit Part)

IC660EBS103RR 115Vac/125Vdc Low Leak Isol I/O, w/o Failed Sw Diag, Elec Asm

IC697ACC726 Top PWA Cover, CPU-Style, (Quantity 6)

IC756WRJ049J-27 Runtime License Windows 25-49 Users Japanese v2.7

FlexLogix System 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

PLC-5/1771 System D6200-6.4.6RU PLC5 PROG. SW CONFIG.& MAINTENANCE MNL (RUSSIAN)

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MTR-3T23-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

PCI-6284

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SJ-SN-150

ADLINK PCI-7432

PBP-08P4

PCI-4148C

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

軟啟動(dòng)器 3RW44263BC36

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1585BT-M8UBBM-10 1585 Ethernet Media Patchcord

1747-C11 SLC Replacement Cable

1790D-T4R0 CompactBlock LDX Input Base Block

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MicroLogix 1500/1769 System 1769-OV16 16 POINT 24 VDC SINKING OUTPUT MODULE

PLC-5/1771 System 1771-ACN15 CONTROLNET 1.5 AND BEYOND, 1771 I/O ADAPTER

Distributed I/O 1794-PS13 85-264 VAC TO 24 VDC 1.3A POWER SUPPLY

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MTR-1337-N-A-E-0RR Stepping Motor Nema34

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1734-OB4E POINT I/O 4 Point Digital Output Module

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193-ESM-I-30A-C55 E300/E200 30 Amp Sensing Module

20-750-FLNG1-F3 PowerFlex 750 NEMA 1 Flange Adaptor Kit

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2098-DSD-HV030X Ultra 3000 3kW Servo Drive

GA646PCMS05 GlobalCare Assist for Change Management Electronic Signature Module 5 Pack

GP-0602NT-F GagePort LVDT NT (Full Bridge)

IC5000P512RM PanelPC 512MB RAM Option

IC647HITM HIT:Hitachi S10

IC647SI7C SI7:Siemens SIMATIC S7

IC693MDL655CA Conbal Coated Input module 24 VDC POS/NEG logic 32 points. 1msec filter. Interface is Fujitsu connector.

IC756HDV000K-97 DV Development - HP/UX Op Sys, Korean, Version 9.7

MSI-S95 S95 XML Interface

PLC-5/1771 System 1771-IBN HIGH-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

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QSI2D100L2P QUICKSTART KIT 10.5" MONO LCD

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1769-RTBN10 CompactLogix 10 Pin Terminal Block

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194R-R3 Operating Shaft

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2090-XXTPMP-16S09 MP-Series 9 m Length Power Cable

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Motion Control 2090-XXNRB-14F0P7 RBM TO DRIVE CABLE, .66M

GQPI31200C2P QUICKPANEL COLOR 10.5" TFT GELABEL

IC646MRA300 View 300 Tag Runtime System

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PXIe-6545