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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對(duì)粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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RSI Software Products 9356-PRO2200U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.300 TAG

Motion Control 1326AB-B720E-S2K7L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,BRK,IP67

4161-6-5 BCD To 7 SEG Display . 6 Digit, 5VDC. Dust Seal

HMI-CCT-303 BACKLIGHT TUBE 6" STN or MONOCHROME LCD QPK3 Series QPK-3xxxx-Sxx or Lxx)

IC693CPU323 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program

SFW-TGTP-1.2 Target Program Flash Memory Card Rev 1.2

PCM-9562D

TREX-755

EICON EiconCard C21

NuPRO-595/596

IPC06VM1500034

ASC486

8002-4104

1492-SPM1C400-N MCB Supplementary Protector 40 A

通用型變頻器 6SE6 440-2UC15-5AA1 0.55 KW,73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13402ML00

150-C251NCD SMC-3 251A Smart Motor Controller

1609-B1000N Bul 1609 AC to AC UPS 600W Power Supply

1770-KFD RS-232C to DeviceNet Interface Module

193-EC1BD E3 3-15 A Overload Relay

194R-TL3 194R 400 Amp Multi-tap Terminal Lugs

2090-CPBM7E7-10AF07 MP-Series 7 m Length Pwr and Brake Cable

2093-AM01 Kinetix 2000 Axis Module

CP6B-0WPB-0070-AZ Power cable for B22/2000is motor. 7 meters

GF-AU10V Connecting FlashCable to Analog Unipolar +10 V (No connector),

IC200UEX014 14 point Exp (8) 24VDC In, (6)24V DC Out, 24VDC Power Supply (includes IC200CBL501)

IC647AEC002 PA Efficiency Client 2 Pak

IC647PCM050 Proficy Change Management Server - 50 Concurrent Users

IC693CBL330 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IC754CBF08CTD Control Fully Loaded 8 Inch TFT Blank

IMC-31PE-2-DRR IMC-D Series Servo Motor Controller, Enhanced, 24 Amp

SLC/1746 System 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Distributed I/O 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

Application-specific products 1404-M805B-000-02 MASTER MODULE-PQ-24V P/S-CLASS 0.2

Operator Interface 2711-K10G9L1 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT