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PIP-Base 238-06-05
PIP-Base 238-06-05
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    我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

    工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似,如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制,以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此,金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī),早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以,早于多年前,便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
    的制造與研發(fā)。發(fā)展至當(dāng)前,我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè),主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中,后者的產(chǎn)品門類較為齊全,主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

    然而現(xiàn)階段,雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看,二者集成應(yīng)用在數(shù)量與規(guī)模上,均處于初級(jí)起步階段,與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 :第一,工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低,諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且,應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合,但各自使用分離的控制系統(tǒng)。第二,行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ),制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三,工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè),相關(guān)應(yīng)用型專業(yè)人才十分匱乏,導(dǎo)致諸多項(xiàng)目受阻??傮w而言,在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中,許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
    因此,要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì),還需各餐祝主體的不懈努力。

    4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

    根據(jù)上文所述,當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此,需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討,充分發(fā)揮二者的合力優(yōu)勢(shì),推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

    其一,汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中,應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì),樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要,完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究,提升工作工藝與轉(zhuǎn)配。同時(shí),需不斷創(chuàng)新,突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛,大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
    其二,在金屬成形機(jī)床的制造過(guò)程中,需加入充足的自動(dòng)化功能,促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中,汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究,包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等,有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

    其三,汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì),并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整,形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu),還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等,實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

    其四,在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中,應(yīng)制定較為完善的技術(shù)規(guī)范與流程,有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此,汽車制造企
    業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制,并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范,加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作,充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力,推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
    型升級(jí) [5]。

    其五,為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及,應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面,需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度,促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面,在汽車金屬成形機(jī)床制造領(lǐng)域,應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng),并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
     

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    IC646CCW000 CIMPLICITY Client for Microsoft Windows

    MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

    PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

    PXIe-2514

    UNiDOR Power Inside Fast

    ACKSYS UNXPCI LT1086CM3V3

    Interface PCI-4141

    302DNR6D00930

    BSTC-11

    1492-N3 TERM BLCK 2 Pole Side Jumper

    通道高速計(jì)數(shù)模塊 6ES7350-2AH00-0AE0 FM350-2,8 通道高速計(jì)數(shù)模塊,最高 20KHz,8DO40pin 前連接器

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    TIA 博途 WinCC 選件 6AV2107-2KE00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 3 -> 5 Clients

    1585J-M8HBJM-40 RJ45 Ethernet Media

    PIP-Base 238-06-05

    1760-IB12XOW4IF PicoGFX Combination Module

    188-K2B500 Miniature Circuit Breaker 50 A

    194L-A12-1752 12A 194L Load Switch

    2090-CHBP8S8-12AA07 Kinetix 6000M IDM Hybrid Cable

    2090-UXTBMP-18S07 MP-Series 7 m Length Brake Cable

    BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key

    GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv

    IC200CHS101 I/O interposing disconnect style, 16 point

    IC646MSP001 Logic Developer State Professional

    IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

    IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

    IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

    IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

    ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

    Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC

    Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS

    Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

    Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN

    Support 9354-SD101S SOFTWARE SUPPORT CONTRACT RENEWAL

    ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

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    Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

    Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M

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    IC600PB551RR PDT Video Board

    IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

    OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)

    PXI-2205

    ICES101

    AIMB-581

    ETASIS EPR-407

    2001-513A D ADP-513-04

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    1492-M6X5V1-20 Connection Products

    1494R-N60 Disconnect Switch Kit

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    ET 200SP 6ES5710-8MA41 35mm安裝導(dǎo)軌,長(zhǎng)度:2000mm

    1585D-M4UBDE-20 Ethernet Media M12 Patchord

    1756-IB16ISOE ControlLogix 16 Isolated Point Module

    1794-TB3T Flex Terminal Base

    194E-E16-1753 16 A 194E Load switch

    2090-CFBM4DF-CDAF01 MP-Series 1m Feedback Cable

    2090-KFB47-CF MP-Series Cable Bulkhead Adaptor

    AT-8624FC-10_1 Proficy Process Systems Switch with One Multi-mode Fiber Module from Allied-Telesis

    GC646TDV700 Proficy GlobalCare Complete for 700 I/O Point Runtime / Development System.

    HMI-AGO-202 ANTI-GLARE OVERLAY 10.5 inch/ 5 per pack

    IC640WDD401 Cable, IBM-PC/XT class computers to Series Six CCM 9 Pin Connector

    IC647HSTSSEO50KM eSignature Option for Historian - Standard Server 50000 Points (M4 Key)

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    IC695DEM006 PMM Demo Case: RX3i and PACMotion

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    Process Control 1757-PLXNS EXTENDED EVENT ARCHIVING

    Operator Interface 2711P-K7C6D2 PV PLUS 700, KEYPAD, RIO/DH, DC PS, EXT MEM

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    RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)

    RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)

    Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET

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