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產(chǎn)品簡介
RWS300A-24/A
RWS300A-24/A
產(chǎn)品價格:¥電詢
上架日期:2020-07-01 16:38:11
產(chǎn)地:RWS300A-24/A
發(fā)貨地:福州
供應(yīng)數(shù)量:不限
最少起訂:1個
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詳細說明

    RWS300A-24/A現(xiàn)貨 in stock! 歡迎來電咨詢~!!

    RWS300A-24/A,

    RWS300A-24/A

    有福之州-福州聚福興供應(yīng)進口工業(yè)控制系統(tǒng)成套備件:DCS PLC模塊卡件,底板機架機槽,CPU模塊,輸入輸出模塊,模擬量模塊,電源模塊,通訊模塊,工業(yè)交換機,觸摸屏人機界面顯示器,插頭連接器,連接電纜接插電纜,伺服控制器,電機馬達,伺服驅(qū)動器,驅(qū)動板電源板電路板,采集卡,影像卡,工控機,示教器,工業(yè)機器人配件..........
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    RWS300A-24/A


    一切都是那么的靈活高效、井然有序,而這背后都離不開工廠里兩位“護衛(wèi)”的功勞。
      以Modicon M580及M340 PLC為代表的硬件設(shè)備是蘊之寶鹽城新工廠得以實現(xiàn)高效自動化生產(chǎn)的基礎(chǔ)。它們是產(chǎn)線上“看得見的護衛(wèi)”, 用穩(wěn)定可靠的性能保證了生產(chǎn)的持續(xù)不間斷。尤其是Modicon M580 PLC,完全基于工業(yè)以太網(wǎng)實現(xiàn)連接和通訊,保障了現(xiàn)場工藝過程中原始數(shù)據(jù)的實時準確獲取,從而有效助力蘊之寶的數(shù)字化轉(zhuǎn)型和智能化生產(chǎn)。
      MES系統(tǒng)則是產(chǎn)線上“看不見的護衛(wèi)”,它使得蘊之寶的所有業(yè)務(wù)都能圍繞訂單的生產(chǎn)有序運作,實現(xiàn)生產(chǎn)的透明化和高效協(xié)同,快速響應(yīng)國內(nèi)外客戶對上萬種糖果的靈活需求。
      具體來說,MES系統(tǒng)能夠接收來自ERP系統(tǒng)中的生產(chǎn)訂單,將訂單按約束條件分配給各個生產(chǎn)線形成批次計劃,進而分解成工單,工單綁定生產(chǎn)標準和配方下發(fā)給控制系統(tǒng),實現(xiàn)標準化控制和防差錯。
      在生產(chǎn)過程中,MES系統(tǒng)可以從Historian實時數(shù)據(jù)庫中獲取各個工單的產(chǎn)量、物料消耗、質(zhì)檢信息、設(shè)備運行信息以及能耗信息等,這些數(shù)據(jù)也是后期實現(xiàn)生產(chǎn)過程追蹤追溯的基礎(chǔ)。一方面,一旦產(chǎn)品質(zhì)量或設(shè)備出現(xiàn)了什么問題,工廠管理者能夠立即實現(xiàn)從原料、生產(chǎn)、成品到出入庫環(huán)節(jié)的反向追溯;另一方面,決策層也能通過手機或電腦等終端實時知道訂單的執(zhí)行進度,產(chǎn)線有沒有富余產(chǎn)能等重要信息….這都為其決策過程提供了很好的支持。
      此外,MES系統(tǒng)在食品安全的管控方面也能發(fā)揮重要作用。我們知道,食品安全是企業(yè)的生命線,MES系統(tǒng)能夠?qū)μN之寶工廠所生產(chǎn)糖果的添加劑從產(chǎn)品配方、配料、自動投料這三個環(huán)節(jié)進行嚴格的三級管控,從而有效防止食品安全事件的發(fā)生。據(jù)蘊之寶智能化工程師於維康介紹,蘊之寶的食品安全工程師為每種產(chǎn)品都設(shè)定了安全的添加劑使用量范圍,一旦超出標準,系統(tǒng)會實時發(fā)出警報,真空上料機也會立即暫停上料。
      第三,在產(chǎn)品質(zhì)量管理方面,MES系統(tǒng)會按照規(guī)程自動觸發(fā)檢驗,同時記錄生產(chǎn)過程以及成品下線時的質(zhì)量檢驗化驗數(shù)據(jù),保證下線產(chǎn)品質(zhì)量的百分百合格以及整個生產(chǎn)過程的標準化、規(guī)范化。
      最后,MES系統(tǒng)配合SCADA系統(tǒng),還能針對不同的設(shè)備制定不同的預(yù)警策略,以機器學習的方式建立預(yù)警模型,從而對設(shè)備進行預(yù)測性維護管理,保證設(shè)備在生產(chǎn)中保持最佳運營狀態(tài)
      許玉忠對施耐德電氣的這套解決方案和系統(tǒng)給予了高度評價:“從2018年12月引進引用這一整套方案和系統(tǒng)后,我們的生產(chǎn)工藝流程得到了優(yōu)化,物料的管控和質(zhì)量控制水平得到了提升,與之前相比,工廠的生產(chǎn)運營效率提高了10%,穩(wěn)定性提升了15%,人工時節(jié)約30%,直接生產(chǎn)成本降低了5%。”
      追求卓越路上的最好助力
      把企業(yè)做深、做透,一直是許玉忠長期不懈的追求。
      “所謂做深,就是要把我們現(xiàn)有的200多種產(chǎn)品全都做到極致,哪怕只是一根棒棒糖,我們也希望它是行業(yè)中感官最好、口味最好、客戶最喜歡的品種;所謂做透,就是把產(chǎn)品品類關(guān)聯(lián)到地區(qū)的消費人群中,因為不同地區(qū)的人群對糖果口感和甜度的要求各有差異,我們會據(jù)此進行工藝配方上的調(diào)整!痹S玉忠感慨道,“未來,隨著企業(yè)智能化、數(shù)字化綜合實力的進一步提升,我們致力于將蘊之寶打造成為國內(nèi)乃至全球糖果行業(yè)的標桿企業(yè),讓智慧的糖果為人們的生活增添更多美好的瞬間!
      在向“世界級標桿企業(yè)”這個目標不斷前進的路上,蘊之寶也需要一位世界級的合作伙伴一起攜手向前,因此蘊之寶選擇施耐德電氣作為其追求卓越路上的助力。
      於維康評價道:“我們之所以選擇施耐德電氣——第一,是因為施耐德電氣在食品行業(yè)具備豐富的經(jīng)驗,也有很多落地的智能工廠實踐;第二,是因為施耐德電氣能夠提供最為完整的綜合解決方案;最后,也是非常重要的一點,施耐德電氣還為我們分享了許多先進的管理經(jīng)驗和精益管理理念!
      過去,蘊之寶的生產(chǎn)流程和管理流程中存在一些繁瑣、低效的冗余環(huán)節(jié),且員工之間的職責不明確。施耐德電氣通過梳理,幫助蘊之寶減少了很多不必要的中間環(huán)節(jié),使信息的傳遞更加順暢,并且用系統(tǒng)來將職責明確到人,杜絕相互推諉現(xiàn)象的發(fā)生。
      結(jié)語
      早在史前時期,人類就已知道從鮮果、蜂蜜、植物中攝取甜味食物;后來,人類學會了用手工的方式從谷物、甘蔗等物質(zhì)中制糖;再后來,機械化的生產(chǎn)線取代了手工作坊;而現(xiàn)在和更遠的將來,以蘊之寶為代表的制造商則能夠用智慧化的生產(chǎn)線,賦予糖果無限的可能。
     

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