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LK343A
LK343A
產(chǎn)品價格:¥電詢
上架日期:2020-07-01 17:47:02
產(chǎn)地:LK343A
發(fā)貨地:福州
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最少起訂:1個
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    LK343A現(xiàn)貨 in stock! 歡迎來電咨詢~!

    LK343A,

    LK343A

    有福之州-福州聚福興供應(yīng)進(jìn)口工業(yè)控制系統(tǒng)成套備件:DCS PLC模塊卡件,底板機(jī)架機(jī)槽,CPU模塊,輸入輸出模塊,模擬量模塊,電源模塊,通訊模塊,工業(yè)交換機(jī),觸摸屏人機(jī)界面顯示器,插頭連接器,連接電纜接插電纜,伺服控制器,電機(jī)馬達(dá),伺服驅(qū)動器,驅(qū)動板電源板電路板,采集卡,影像卡,工控機(jī),示教器,工業(yè)機(jī)器人配件..........
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    LK343A


     Don Mills 工廠在過去的50多年中,掌握了各種工業(yè)技術(shù)。盡管各種機(jī)器和控制器可維持生產(chǎn),但它們無法生成持續(xù)改進(jìn)運營所需的無縫數(shù)據(jù)。
      “將數(shù)據(jù)轉(zhuǎn)換成信息完全依靠動手,”Agropur 工業(yè)過程經(jīng)理 Headley Hamilton 說!叭陙碜圆僮鲉T和經(jīng)理們的各項要求需 2500 小時的班后手工輸入。并且需求在增長?紤]到工廠的未來,我知道我們需要現(xiàn)代技術(shù)。”
      數(shù)據(jù)收集只是其中一項問題。一些自動化技術(shù)已處于淘汰的邊緣。Hamilton 幾乎每天都會接到操作員電話,報告設(shè)備問題或停機(jī)時間。他沒有專注自動化改進(jìn),而是需要解決當(dāng)前的生產(chǎn)問題。萬一系統(tǒng)崩潰,Hamilton 需要使用最新備份系統(tǒng)重新啟動。
      問題只有一個:最新系統(tǒng)版本在哪里?
      “全廠有七臺維護(hù)筆記本電腦,無法知道您是否使用了最新修改的程序重新啟動。不僅手工操作花費時間,而且打電話給每位承包商確保您已獲得其更改也需要時間,”Hamilton說!拔覀兊呐f系統(tǒng)每季度只備份一次,每年需要額外花費48小時。僅憑追趕無法優(yōu)化工廠!
    優(yōu)秀團(tuán)隊
      為推動持續(xù)改進(jìn)而非猜測數(shù)據(jù),Hamilton 顯然認(rèn)為應(yīng)采用標(biāo)準(zhǔn)化、全廠范圍的平臺作為解決方案。正在規(guī)劃未來的他還需要一個能夠在各工廠間無縫共享智能和學(xué)習(xí)的解決方案。
      Hamilton 說:“我司決定實施羅克韋爾自動化集成控制和信息解決方案,因為從收料到產(chǎn)品出廠,該解決方案是實現(xiàn)工廠現(xiàn)代化的最佳解決方案!彼 Grantek Systems Integration 團(tuán)隊合作部署解決方案。該團(tuán)隊是羅克韋爾PartnerNetwork?項目解決方案合作伙伴。
      標(biāo)準(zhǔn)自動化平臺的基礎(chǔ)產(chǎn)品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驅(qū)動器及羅克韋爾自動化公司的PanelView? 人機(jī)交互界面(HMI)硬件。每個人機(jī)交互界面均可基于虛擬化服務(wù)器運行羅克韋爾FactoryTalk?View Site Edition 軟件,為其他各軟件奠定標(biāo)準(zhǔn)。這為大量數(shù)據(jù)轉(zhuǎn)化為有價值信息奠定了基礎(chǔ)。
      該工廠新增控制平臺作為項目的一部分,因此主管們開始詢問如何從該系統(tǒng)中充分獲益。需要獲悉生產(chǎn)線基礎(chǔ)產(chǎn)能的信息。
      要回答他們的問題,首先要使用羅克韋爾自動化公司FactoryTalk Metrics軟件獲取整體設(shè)備效率數(shù)據(jù)。該解決方案收集性能數(shù)據(jù),向Hamilton及其團(tuán)隊提供明智決策所需數(shù)據(jù)。至于是通過增加產(chǎn)品線來提高產(chǎn)能還是從現(xiàn)有設(shè)備挖掘產(chǎn)能,Hamilton可查看實際生產(chǎn)數(shù)據(jù)指導(dǎo)決策。
      即使手頭有寶貴數(shù)據(jù),全廠許多用戶也無法將其轉(zhuǎn)化為可操作信息。這就需要匯總和分析解決方案,幫助操作員對全廠各來源數(shù)據(jù)進(jìn)行可視化并且按需提供報告。
      Agropur團(tuán)隊在部署信息解決方案前,發(fā)現(xiàn)了可降低新控制系統(tǒng)更大的復(fù)雜性并且維護(hù)單一版本系統(tǒng)的機(jī)會。Agropur 安裝了羅克韋爾自動化公司 FactoryTalk AssetCentre軟件,旨在管理自動化資產(chǎn)和版本控制同時保持文檔更新。全廠七臺維護(hù)筆記本電腦減少至一臺。
      “最初的控制和OEE部署為Don Mills奠定了基礎(chǔ)。羅克韋爾自動化公司FactoryTalk VantagePoint?軟件通過改善信息的可獲取性,可在全廠范圍內(nèi)獲取不同系統(tǒng)的各項信息,”Hamilton 說!霸撥浖䦟⒐S出現(xiàn)的問題匯報給負(fù)責(zé)持續(xù)改進(jìn)的員工。”
     借助于現(xiàn)代化系統(tǒng),Hamilton 團(tuán)隊每年可避免2,500小時的手動數(shù)據(jù)收集時間。此外,使用FactoryTalk AssetCentre軟件便捷管理資產(chǎn),每年可節(jié)省48小時。
      在Agropur的團(tuán)隊獲取可靠信息后,迅速啟動智能制造,助力持續(xù)改進(jìn)。例如,主管們認(rèn)為,新增硬件可改善管線潤滑油的利用率。創(chuàng)建基準(zhǔn)報告、評估新硬件優(yōu)勢,減少潤滑油消耗30%。
      “利用手頭數(shù)據(jù)洞悉任何工廠的情況,這種方式深受眾人認(rèn)可。Hamilton 說:“信息,信息,還是信息!”現(xiàn)已成為決策之前的考慮因素!敖柚 FactoryTalk Metrics 軟件,我們現(xiàn)在可以洞悉過程,改善績效。三個月內(nèi),僅一種填充劑的生產(chǎn)效率就提升了 25%。”
      可見性也是縮短停機(jī)時間的關(guān)鍵因素。主管們可在新增生產(chǎn)線設(shè)備以提高處理效率前,核實產(chǎn)能增加的可能。我們發(fā)現(xiàn)午餐、休息和會議造成了 33 小時以上的停機(jī)時間。計劃變更將浪費的處理時間轉(zhuǎn)化為生產(chǎn)時間。
      隨著員工數(shù)據(jù)使用的便捷度提高,Headley 希望數(shù)據(jù)獲取更加便捷。
      “現(xiàn)已快速采用基于信息的協(xié)作和決策,我們希望進(jìn)一步擴(kuò)展通用平臺。一切均得益于移動設(shè)備!盚amilton 說!笆褂靡苿釉O(shè)備了解全廠信息,這是實時智能制造的未來。”
      力爭每年減少 400 萬美元的開銷。工廠目前的羅克韋爾自動化能源管理軟件可測量并驗證新能源計劃。未來擴(kuò)展使得生產(chǎn)能源模式分析成為可能,因此,可通過分離人工需求及生成預(yù)防性維護(hù)計劃削減支出。
     

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