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HWS300-5,

HWS300-5

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　HMI是HumanMachineInterface的縮寫，觸控面板(又稱用戶界面或人機(jī)界面)是系統(tǒng)和用戶之間進(jìn)行交互和信息交換的媒介，它實(shí)現(xiàn)信息的內(nèi)部形式與人類可以接受形式之間的轉(zhuǎn)換。凡參與人機(jī)信息交流的領(lǐng)域都存在著HMI。
　　近年來，隨著工業(yè)以太網(wǎng)、現(xiàn)場(chǎng)總線等技術(shù)的應(yīng)用日趨成熟，HMI必將在生產(chǎn)現(xiàn)場(chǎng)得到更加廣泛的應(yīng)用。下面，就由歐姆龍的三位相關(guān)技術(shù)研發(fā)人員就此為我們解讀歐姆龍兩項(xiàng)運(yùn)用在HMI上的全新專利，為生產(chǎn)現(xiàn)場(chǎng)帶來的新價(jià)值：
　　從左至右：川上 文雄、兼重 成彥、石原 博巳
順應(yīng)生產(chǎn)制造的變化 HMI的新價(jià)值
　　我們通過觀察同行業(yè)其他公司的產(chǎn)品發(fā)現(xiàn)，發(fā)現(xiàn)關(guān)于制造裝備中所用的觸控面板(HMI)的功能性，各家競(jìng)爭(zhēng)對(duì)手的產(chǎn)品都在不斷趨近于向平板電腦發(fā)展。
　　因此，我們希望“好好思考一下HMI的新價(jià)值”，并帶來切實(shí)貼近客戶需求的產(chǎn)品。于是，我們脫離目前的觸控面板這一產(chǎn)品框架，重新思考并研究作為生產(chǎn)現(xiàn)場(chǎng)中設(shè)備與人的接口的HMI的作用。
　　從而得出的結(jié)論是，累積搭載在制造裝備中的控制設(shè)備獲得的信息，并將其以恰當(dāng)?shù)男问竭M(jìn)行處理并傳遞給需要的人。同時(shí)，為了了解對(duì)于在生產(chǎn)現(xiàn)場(chǎng)工作的人而言，在哪種情形下最需要HMI的信息，我們重新整理了客戶的信息。
　　從中我們?cè)俅我庾R(shí)到，雖然HMI的作用因客戶而異，但是最重要的是要在制造裝備發(fā)生任何故障時(shí)都可以提供準(zhǔn)確的信息以便迅速找到原因，恢復(fù)生產(chǎn)。實(shí)際上，我們從以前開始就已意識(shí)到了這個(gè)課題。
　　因此，我們已經(jīng)在我公司的控制設(shè)備、HMI商品*中實(shí)現(xiàn)了一種可為用戶提供包括異常的發(fā)生時(shí)間、發(fā)生部位、異常現(xiàn)象以及發(fā)生原因等信息的機(jī)制。
★ 歐姆龍的部分HMI產(chǎn)品：
可編程終端NB-S系列
　　功能豐富的經(jīng)濟(jì)型可編程終端
機(jī)器界面 NA系列
　　應(yīng)用于人類與機(jī)械之間的最新技術(shù)
可編程終端 NB系列
　　高品質(zhì)真彩顯示屏+LED背光設(shè)計(jì)。一應(yīng)俱全的網(wǎng)絡(luò)型可編程終端產(chǎn)品線。豐富的功能特色。
支持故障發(fā)生時(shí)快速應(yīng)對(duì)
　　在整理客戶狀況的過程中，我們了解到因世界“生產(chǎn)制造的變化”，在客戶的生產(chǎn)現(xiàn)場(chǎng)引發(fā)了新的課題：隨著勞動(dòng)人口減少及生產(chǎn)全球化的變化，熟悉設(shè)備的人不一定需要在設(shè)備周圍工作，但又必須由少數(shù)人來維修各種裝置。
　　此外，越來越多的生產(chǎn)設(shè)備引入了機(jī)器人及安全設(shè)備等擁有更為復(fù)雜結(jié)構(gòu)的機(jī)器，導(dǎo)致在生產(chǎn)現(xiàn)場(chǎng)維修設(shè)備的人的負(fù)擔(dān)也越來越重。此前，在客戶的生產(chǎn)現(xiàn)場(chǎng)，在設(shè)備周圍工作的人大多都熟悉設(shè)備，因此HMI的主要作用就是向他們傳遞信息。
　　為此，顯示不斷發(fā)展變化，如增加HMI的顯示色彩以易于查看，或?qū)⑿畔@示變?yōu)榭扇搜塾^看并且了解的照片、視頻及文檔等方式。然而，如上所述，存在“設(shè)備故障時(shí)周圍沒有可以應(yīng)對(duì)的人”、“責(zé)任人技能參差不齊”等課題。 難道就沒有可以通過結(jié)合生產(chǎn)現(xiàn)場(chǎng)實(shí)時(shí)情況，并使設(shè)備保持高效作業(yè)的方法嗎?在這一觀點(diǎn)下我們具體開展了思路研討。
　　最終，費(fèi)盡周折，我們完成了如下兩項(xiàng)專利：
　　專利① 根據(jù)位置，向有對(duì)應(yīng)能力的工作人員發(fā)出求助
　　為了縮短故障應(yīng)對(duì)時(shí)間，首要的是，讓有意識(shí)到故障的發(fā)生，并盡快趕到生產(chǎn)現(xiàn)場(chǎng)。雖然之后的原因調(diào)查及處理時(shí)間也很重要，但當(dāng)下的補(bǔ)救更為關(guān)鍵。如果僅僅是告知設(shè)備附近的操作人員發(fā)生了故障，但其并沒有相應(yīng)的能力，就無法應(yīng)對(duì)故障。
　　或者，即便可以通知到有相應(yīng)技能的工作人員，但如果他所在的位置遠(yuǎn)離生產(chǎn)現(xiàn)場(chǎng)，那也是于事無補(bǔ)。只能通知設(shè)備周圍的操作人員或提前指定的工作人員，也是以往HMI產(chǎn)品的一大不足之處。而利用歐姆龍的此項(xiàng)專利，可以結(jié)合HMI中提前注冊(cè)的工作人員的信息(包括職責(zé)及經(jīng)驗(yàn)等)、使用近年來所用的移動(dòng)終端及信標(biāo)而檢測(cè)到的位置信息及向移動(dòng)終端發(fā)送的推送信息，向擁有資格及技能、并能最快到達(dá)生產(chǎn)現(xiàn)場(chǎng)的工作人員發(fā)送信息。
　　專利② 建立、積累和再現(xiàn)裝置發(fā)生的故障及其解決方法的關(guān)聯(lián)性技術(shù)
　　在收到HMI指示后趕到生產(chǎn)現(xiàn)場(chǎng)的工作人員進(jìn)行原因調(diào)查及處理時(shí)，熟練的技術(shù)人員會(huì)根據(jù)以往的經(jīng)驗(yàn)針對(duì)故障迅速展開應(yīng)對(duì)，在少走彎路的情況下直達(dá)原因。另一方面，關(guān)于故障處理方法的記錄，此前大多是作為維修記錄進(jìn)行紙質(zhì)保管，使用時(shí)不便于檢索，無法充分使用專有技術(shù)。
　　結(jié)果導(dǎo)致不熟練的技術(shù)人員需要在熟練技術(shù)人員的帶領(lǐng)下積累技能，但以往的HMI無法向不熟練的技術(shù)人員提供有用的信息。利用此項(xiàng)專利，歐姆龍的HMI除了提供此前就一直擁有的操作內(nèi)容歷史記錄的功能以外，還能通過建立并累積對(duì)控制設(shè)備進(jìn)行的操作及變更與故障信息之間的關(guān)聯(lián)性，并在下次發(fā)生相同故障時(shí)，可以從HMI上確認(rèn)到此類以往的應(yīng)對(duì)記錄信息。
　　此外，也可以在該應(yīng)對(duì)記錄中新增及修訂信息。由擁有更多豐富技能的技術(shù)人員可以優(yōu)化調(diào)查步驟之后，利用此信息的工作人員則可對(duì)有效性進(jìn)行評(píng)價(jià)及記錄。如此一來，可以使所積累信息的品質(zhì)更高，令所有操作人員都可以盡快找到原因并加以處理。
 

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IC697PWR710RR Power Supply, 120/240 Vac, 55 Watts

IC800SSI107RD2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L20B 20 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RDT12C VVCE 1250 TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSBRPEUG RSBATCH REPORT EDITOR USER'S GUIDE

Operator Interface 2711-B5A2L1 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E10R SUPP REINSTATEMENT CNTRCT FOR 9303-3CSS0E10

Support 9371-RSWD1R SUPT REINSTATEMENT CONTRACT FOR 9371RSWD1

ControlNet Products 2706-P44R INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE2500ITE RSVIEW32 WORKS 100K (ITALIAN)

RSI Software Products 9358-BBBKY30ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 30 UNITS

Motion Control MPL-A4530F-SK24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,BRK,11KG

Motion Control 2090-UXNPBMP-8S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,15M

CBL-3T-MP-20 Power Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 20 Ft.`

IC641CTL993 OEM Evaluation Kit

IC800SLM350M2KE25 3500W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647TSSNET000 Proficy Troubleshooter Connector: .NET Wrapper Read & Write

20AE1P7A0AYNNNC0 PowerFlex 70 AC Drive 1.7 A at 1 Hp 20A

20DD156A0EYNANANE PowerFlex 700S AC Drive 20D

20P41AE1K6RA0NNN PowerFlex DC Drive 1688 A

2711P-B4C20D8 PanelView Plus 6 Graphic Terminal

280-PWRM35A-M20 3 Phase Power Media Patchcord M35 20M

CPM1A-30CDR-A-V1 30點(diǎn)主機(jī) AC100-220V 18點(diǎn)入，12點(diǎn)繼電器輸出

3VU1340-0MJ00 2.4~4A

NI 9381

PSC-586

ADAM-4068

AOM-TPM-9655V

NORCO-730V

DMC5410 DMC3410

1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

軟啟動(dòng)器 3RW40381TB05

BC646MSS101 Logic Developer State Standard with Programming Cable with Proficy GlobalCare Complete

GC647AUR001 GC PA Universal Reporting Client

IC200ACC402 VersaMax Micro 14, 20, 23 and 28 spare Removable Terminal Strips, 10 per pack

IC646CSPC050 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 50X CALs

IC647IFPLRNUNLMTK iFIX Plus SCADA Unlimited Runtime (M1 Kit Part)

IC660MLA100 Label for IC660BBA100 (Qty 100)

IC697ALG440 Analog Input Expander, Current, 16 Channels

IC758WMM005 iGlobalCare Complete 1-5 Users (same site): DataViews for Windows

FlexLogix System 1794-PS3 120/230VAC TO 24VDC @3A

GuardPLC Systems 1755-IF8 GUARDPLC 2000 - ANALOG INPUT MODULE

Process Control 1757-UPGSIFV UPGRADE ASEA CONTROLLER QUICKBUILDER INTERFACE

Operator Interface 2711P-T12C4D2 PV PLUS 1250, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9220-TAR SUPT REINSTATEMENT CONTRACT FOR 9220TA

Support 2755-ASNFRS SUPT RENEWAL CONTRACT FOR 2755ASNF

Support F1785-LTSERB FIRMWARE UPGRADE FOR 1785-LT PLC5 PROCESSOR MODULE

RSI Software Products 9301-2SE2350JPU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (JP)

RSI Software Products 9701-VWSTFRU1 RSVIEW STUDIO FOR ME - ENT SERIES UPGRADE (FRENCH)

RSI Software Products 9399-WAB32UGPT RSLINX USERS GUIDE (PORTUGUESE)

Motion Control 8720MC -D180-AA- 180 AMP D CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MRB150 Logic PC Runtime 150 I/O

IC300OSW001 Cscape PDA Software with Handspring Visor/Visor Deluxe/Prism Cable

IC754ACC12GAS Gasket for 12 QuickPanel View & Control"

MTR-3T45-H-R-B-M-0 MTR series metric servo motor with resolver and brake

20AC8P7A3AYNAEC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC022A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALF460AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D2P3N114 PowerFlex 525 0.75kW (1Hp) AC Drive

2715-T10CD PanelView 5500 10.4 in. Graphic Terminal

FR-A740-5.5K 9.1 KVA 12A 5.5KW

CTT120/480-0 120A 耐壓480V

cDAQ-9179

EPIA-PX10000G

PCL-849

EPE-1815VNA-H61

SKYNET ADT-925C

PCA-6002VE

Q965 18204010

1492-SPM1D500 MCB Supplementary Protector 50 A

變頻器選件 6SE6 400-0BE00-0AA0 BOP2 操作面板 430

20AC2P1C0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPM001 Proficy GlobalCare Complete for Logic Developer - PLC Nano/Micro

HE693OIU177 Compact VF OIU powered by 24VDC with Numeric Keypad

IC609SJR121RR Series One Junior 24Vdc Src In/Rly Out, 115Vac Power

IC647HSTSC15KM Server to Server Collector for Historian - Standard Server 15000 Points (M4 Key)

IC660BBA026RR Curr Src Analog Input Block, 24/48Vdc Power, 6 Inputs, Ph B

IC694MDL741CA Conbal Coated Output module 12/24 VDC 0.5 amp 16 points NEG logic.

IC756WDJ009E-23 DV Development Sys VB and Java, English, Version 2.3

MicroLogix 1500/1769 System 1769-ECR RIGHT END CAP/TERMINATOR

PLC-5/1771 System 1771-CE 1771 I/O CHASSIS CABLE FOR 1771-P2 POWER SUPPLY

Distributed I/O 1797-IJ2 2-CHANNEL EX HIGH RESOLUTION FREQUENCY MODULE

Operator Interface 2711P-B6C1D PV PLUS 600 COLOR, KEY/TOUCH, SRIO, DC PS

Support 9323-PA1GR SUPT REINSTATEMENT CONTRACT FOR 9323PA1G