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　自二十世紀(jì)六十年代美國(guó)推出可編程邏輯控制器(Programmable Logic Controller，PLC)取代傳統(tǒng)繼電器控制裝置以來，PLC快速發(fā)展在世界各地得到了廣泛應(yīng)用。隨著工廠自動(dòng)化程度的不斷提高和PLC市場(chǎng)容量基數(shù)的不斷擴(kuò)大，近年來PLC在工業(yè)發(fā)達(dá)國(guó)家的增長(zhǎng)速度放緩，但在中國(guó)等發(fā)展中國(guó)家的增長(zhǎng)十分迅速，2017年P(guān)LC市場(chǎng)在全球取得16.6%的增長(zhǎng)。
　　與此同時(shí)，PLC的功能也不斷完善，隨著計(jì)算機(jī)技術(shù)、信號(hào)處理技術(shù)、控制技術(shù)網(wǎng)絡(luò)技術(shù)的不斷發(fā)展和用戶需求的不斷提高，如今PLC不僅控制功能增強(qiáng)，功耗和體積減小，成本下降，可靠性提高，編程和故障檢測(cè)更為靈活方便，而且隨著遠(yuǎn)程I/O和通信網(wǎng)絡(luò)、數(shù)據(jù)處理以及圖像顯示的發(fā)展，使PLC向用于連續(xù)生產(chǎn)過程控制的方向發(fā)展，成為實(shí)現(xiàn)工業(yè)生產(chǎn)自動(dòng)化的一大支柱。如何靈活配置PLC真正實(shí)現(xiàn)工業(yè)互聯(lián)智能化的背后支撐，本文以高性能模擬技術(shù)提供商ADI公司的PLC解決方案舉例，說明如何借助ADI公司的放大器、數(shù)據(jù)轉(zhuǎn)換、信號(hào)處理和電源技術(shù)以及專業(yè)經(jīng)驗(yàn)，實(shí)現(xiàn)高分辨率、低噪聲的工業(yè)PLC系統(tǒng)。
工業(yè)PLC系統(tǒng)設(shè)計(jì)考慮和主要挑戰(zhàn)
　　通常而言，PLC系統(tǒng)由電源、CPU和多個(gè)模擬及數(shù)字I/O模塊組成，可控制、執(zhí)行和監(jiān)控復(fù)雜的機(jī)器變量。PLC設(shè)計(jì)用于多輸入和輸出配置，具有擴(kuò)展的溫度范圍、卓越的電噪聲抑制性能、抗震性和抗沖擊能力。PLC系統(tǒng)包括電源、控制和通信模塊以及多種模擬輸入、模擬輸出、數(shù)字輸入和數(shù)字輸出模塊。為了獲得合適的PLC系統(tǒng)設(shè)計(jì)，設(shè)計(jì)人員必須考慮許多不同的系統(tǒng)要求，包括精度、帶寬和輸入范圍等。此外，還需要考慮以下系統(tǒng)因素：
　　1、對(duì)于TC (熱電偶)和RTD，模擬輸入類型和范圍可低至±10 mV;對(duì)于執(zhí)行器控制器可高至±10 V—或者過程控制系統(tǒng)中的4 mA至20 mA電流。
　　2、模擬輸出類型和范圍通常包括±5 V、±10 V、0 V至5 V、0 V至10 V、4 mA至20 mA和0 mA至20 mA，有時(shí)需要超量程能力。
　　3、輸入/輸出模塊分辨率和精度的典型范圍為12位至16位，工業(yè)溫度范圍內(nèi)的精度為0.1%。
　　4、與不同現(xiàn)場(chǎng)總線連接。
　　5、隔離;系統(tǒng)電源模塊和低功耗電子器件之間;輸入和輸出之間;I/O和中央控制單元之間;隔離等級(jí)范圍為1 kV至2.5 kV。
　　6、模擬輸入/輸出和電源輸入保護(hù)：故障條件電壓或電流和EMC考慮因素，包括電涌、快速脈沖瞬變和ESD。
　　7、隨著電路板尺寸的減小，功效比、熱管理和散熱將成為小型化器件一個(gè)日益重要的問題。
　　另外，更多的通道或節(jié)點(diǎn)需要置于相同的空間中，因而要求采用高密度系統(tǒng)，必須減小器件尺寸。這意味著外殼更小，從而帶來電源管理和散熱難題，因此需要通過集成動(dòng)態(tài)電源控制實(shí)現(xiàn)智能電源管理的解決方案。
　　PLC應(yīng)用系統(tǒng)典型的信號(hào)鏈設(shè)計(jì)
高集成度高靈活性的PLC系統(tǒng)應(yīng)該這樣設(shè)計(jì)
　　以前實(shí)現(xiàn)這類I/O系統(tǒng)需要大量高性能分離式元件，由此產(chǎn)生的是龐大且昂貴的系統(tǒng)。近來，集成技術(shù)的進(jìn)步使得系統(tǒng)設(shè)計(jì)人員能夠采用尺寸更小、功耗更低、成本更低的解決方案，
　　其性能與那些大型系統(tǒng)不相上下。持續(xù)的技術(shù)進(jìn)步要求既能不斷促進(jìn)這些解決方案集成，同時(shí)還提高其性能和診斷能力。ADI公司提供面向市場(chǎng)定制的解決方案，以便簡(jiǎn)化設(shè)計(jì)過程。這些解決方案采用業(yè)界領(lǐng)先技術(shù)，并提供眾多設(shè)計(jì)選項(xiàng)，從采用分立器件的實(shí)施方案到全集成式解決方案應(yīng)有盡有。
　　此外，目前很多傳統(tǒng)工業(yè)自動(dòng)化或者過程控制系統(tǒng)，其物理層的實(shí)現(xiàn)擁有大量的I/O的接口，包括了模擬和數(shù)字的輸入輸出。I/O單元實(shí)際上是PLC與被控對(duì)象間傳遞輸入輸出信號(hào)的接口部件，它是直接連接現(xiàn)場(chǎng)儀表和整個(gè)控制單元當(dāng)中的紐帶。而一旦客戶新增需求或者設(shè)備替換生產(chǎn)數(shù)字或者系統(tǒng)發(fā)生變化，大量的I/O接口就需要整體調(diào)整或遷移，整個(gè)工作繁瑣且耗時(shí)耗力。針對(duì)整個(gè)模塊量輸入模塊，ADI新推出的AD411X(AD4111，AD4112)系列產(chǎn)品，集成了多重保護(hù)功能，同時(shí)提供相應(yīng)的電源解決方案。在應(yīng)用過程中，基本上是24V輸入、5V輸出的電源架構(gòu)。AD411X產(chǎn)品每個(gè)通道都可以任意地定義為數(shù)字量的輸入輸出，或者模擬量的輸入輸出，所以把它叫做軟件定義I/O。
 

IC200UAL004 23 point PLC, (13) 12VDC In, (1) 12VDC Out, (9) Relay Out, 12VDC Power Supply, Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.

IC752FDD100 Backpack Floppy Drive (SuperDisk) for Display Station 2000 Series

OC647IFESGSR00900M iFIX Optn: ESig & ERec 900 I/O Server (M4 Part)

STXPBS532 STXi Profibus with 16 24VDC source (Negative Logic) b and 16 24VDC sink output, expandable to 8 additional modules.

20BC043A3AYNANA0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20DC1K3A0ENNBNANE PowerFlex 700S AC Drive 20D

22A-B017F104 PowerFlex 4 3.7 kW (5 Hp) AC Drive

2711P-B15C22D9P PanelView Plus 7 Graphic Terminal

140NOA62200 Quantum Interbus-S Master網(wǎng)絡(luò)適配器, 4G

29108-505-09-R SCREW,CAP,HEX,HEX,M12x1.75,44,

MK3P-I 24VDC，110VAC，220VAC，3開3閉，觸點(diǎn)7.5A

1756-M13 LOGIX5555? 1.5M內(nèi)存

PXIe-4081

meteor_II M2/4B 750-03

S5207G2NR-EFI

PWS-1K41P-1R

TLA7334-02

IPM-8540D

1492-PBC9 Power Distribution Block Accessory

中央機(jī)架 6ES7400-2JA00-0AA0 UR2-H 機(jī)架用于分段的中央機(jī)架，18 槽

2097-F1 Kinetix 300/350 24.0 A Line EMI Filter

EDS-308-S-SC-T C1 D2 7-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1464 DSM302 Motion Controller for Series 90-30 User's Manual

IC220ACC105 MOTOR CIRCUIT CONNECTOR-QTY 10

IC647BWI255 Batch Opt: WorkInstruction Large Server Pak (255 Units)

IC647PRTORAC Proficy Portal Oracle Connector (M1 Key)

IC693DNS201 DeviceNet Slave Module

IC756ADV001J-98 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.8

MSI-ELECTRONICSIG-43 Electronic Signature-43 25% of total package price

SLC/1746 System 1746-RT32 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB2EPM12 24VDC 2 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1784-CP10 CABLE ASSY, 10FT/3.20M, IBM AT OR COMPATIBLE CMPTR

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Silver Series 1785-V40B VME PLC-5/40 CONTROLLER, 48K WORD SRAM

HE693PBS106 Profibus DP slave module

IC660BRD020 Genius 24/48Vdc Source Block for Redundancy "T" Output Configurations

QPI-ABR-201 MODULE AB REMOTE I/O

ST-5231 STXi Serial Interface module RS-485, 1 Channel

20BC1P3A3AYNAEC0 PowerFlex 700 AC Drive 20B

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22B-A5P0F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

140DDI35310C Quantum 開關(guān)量DC輸入32點(diǎn)24V,4組隔離,負(fù)邏輯,CC

284D-FVD4P0B-10-RR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3JM-DS70M4T 70cm,擴(kuò)散反射式,觸點(diǎn)輸出3A帶ON/OFF延時(shí)?電源同上

ADAM-5000/485 基于RS-485的分布式數(shù)據(jù)采集控制系統(tǒng)

PXI-2544

W26361-W10-Z2-02-36

Hivertec HPCI-CPD534A

PCI-1756

FI-RBXAT-PEL02Z/4 FI-RBXAT-PEL02/3

PCI-9016

1492-MCAA220 20 A UL489 Miniature Circuit Breaker

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CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet

GF-0200/MTI Connecting FlashCable to Chicago Dial Indicator Logic Series, Zipper c ompatible.

IC200TBX140 Tool box, Micro 40 and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops

IC647NSE000 CIMPLICITY HMI SMARTEYE Driver

IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.

IC752BUU000 WinCfg & DataPanel Software Upgrade

IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD

Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE

Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

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DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING

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Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V

Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual

IC646CCW000 CIMPLICITY Client for Microsoft Windows

MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

20BC015A0AYYANC0 PowerFlex 700 AC Drive 20B

20F11FC043JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-DSL CONNECTOR KIT, K5500, DSL

2711P-RBK10 PanelView Plus Accessory

280-PWRM35H-M35 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID213 輸入32點(diǎn). 24V DC

研華IPC-610 PC總線工控機(jī)機(jī)箱.機(jī)箱為全鋼結(jié)構(gòu)，內(nèi)含14槽無源底板，250瓦工業(yè)電源，90～132VAC 或180～264VAC，47～63Hz輸入，工作溫度0～50℃，無凝結(jié)濕度5%～95%。符合工業(yè)標(biāo)準(zhǔn).

PCI-6034E

GPC-8450-LA-SH

TCM-MC2-v89.80

X8DTL-3F

ADM-682

MB820S

1492-KWC IEC Wire Cutting Tool

1492-XIM20120-8R Connection Products

軟啟動(dòng)器 3RW44243BC34

BC647MPP005 Logic Developer PLC Professional 5 Pack with Proficy GlobalCare Complete with USB Hardware key

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IC646MRC075 Logic PC and View Runtime 75 I/O

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IC670CHS001 I/O Base, Barrier Style

IC697CSE784RR State Logic CPU, 16MHz, 80386 with Floating Point

IC800SKCFLY030 Flying lead I/O cable for S2K auxiliary I/O connector. 3 meter

ControlLogix/1756 System 1756-OF6VI ISOLATED ANALOG OUTPUT - VOLTAGE 6 PTS (20 PIN)

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RSI Software Products 9301-2SE2400KOU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (KO)

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Motion Control MPL-A330P-HJ24AA MOTOR,SERVO,4.18NM,5000RPM,ENCR,230V,BRK,6.1KG

Motion Control 2090-UXBC-D1509 BREAKOUT BOARD CABLE,CN2,ULTRAX000,9M

CBL-12-MPS-10 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 10 Ft.

IC600KD542RR Operator Interface Terminal, 14" Color CRT

IC800SKCBV100 Power/Brake Cable, S2K to 1 - 2.5kW S-Series Servo Motors, 10 Meters

OC647IFESGRN00900M iFIX Optn: ESig & ERec 900 I/O Runtime (M4 Part)

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ESX180

WY580-T4

NOVA MC8043P

MELEC 運(yùn)動(dòng)控制卡 C-871

1492-SPM3B100 MCB Supplementary Protector 10 A

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AT-8624FC-10 Proficy Process Systems Switch with no Multi-mode Fiber Modules from Allied-Telesis

GC646TDV300 Proficy GlobalCare Complete for 300 I/O Point Runtime / Development System.

HMI-AGO-201 ANTI-GLARE OVERLAY 9 inch/ 5 per pack

IC640WDB400 Cable, 9-Pin D to 3 BNC

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IC660BSM021RR Bus Switching Module, 115 Vac/125 Vdc

IC695DEM006 PMM Demo Case: RX3i and PACMotion

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PLC-5/1771 System D1771-6.5.49 INJECTION CONTROL MODULE (1771-QD) USR. MANUAL

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IC752FPY000 Industrial Floppy Drive in Case for Display Stations

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25A-A8P0N114 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T12C4D8K PanelView Plus Terminal

OPC-G11S-AIO(模擬量接口卡)

AHX144 指示燈泡24V/1W

ATS48C21Q 210A

SCC-SG03

TAHOMA TECH 10118B

INTERFACE PCI 8521S

100-79-0810-00

SC I486

HPCI-CTR524F

1492-SPM1B320-N MCB Supplementary Protector 32 A

直流電源 6EP1436-2BA00 3 相 400-500VAC 輸入，24VDC/20A 輸出

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GA647TRT050 Proficy GlobalCare Assist for CIMPLICITY HMI Server 50 I/O Runtime System

GP647IFSTRN00300 GCP iFIX Std HMI 300 I/O Run

IC600CB527RR I/O Control Module

IC647HSTCSCCP5M Historian Enterprise Corporate Client Enterprise Connection Pack 5 Users (M4 Key)

IC647VSCEMK View Standard Edition - Hardware key

IC693UDR002RR 14 pt DC In/Relay Out, DC Power Supply

IC756RDV001E-99 DV Development - Irix Op Sys Addt'l User, English, Version 9.9

MicroLogix 1200 System 1762-L24BXBR ML 1200 24DC/DC&RLY/DC 2PT

PLC-5/1771 System 1771-DR I/O LOGIC CONTROLLER MODULE

Distributed I/O 1794-IB16K CONFORMAL COATED, 24V DC SINK INPUT MODULE, 16 PT

Communications 9355-WABITE RSLINX PRO - ITALIAN

Operator Interface D6195-6.5.1FR CONTROLVIEW 300 GETTING STARTED MANUAL (FRENCH)

Support 9358-BEPB03S SUPT RENEWAL CONTRACT FOR 9358BEPBNT03ENE

Support F1747-SDNSERA FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300DEE RSLOGIX 500 STANDARD GERMAN CD

RSI Software Products 9301-2SE3503ITE RSVIEW32 RUNTIME 100K WITH RSLINX (ITALIAN)

RSI Software Products 9358-HSTS2200U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control Y-3023-2-H04AA MOTOR,SERVO,2.5 NM,4500RPM,ENCDR,230V,BRK,5.72KG

5412 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. NEMA 4

IC200EBI001 Remote I/O Etherner NETWORK INTERFACE UNIT

IC695DEM001 RX3i Demo Case: RX3i and simulator.Demo includes CPU, power supply, b simulator, output, high speed counter,analog, digital servo and universal analog module. Simulator includes analog meter, pot, encoder and LEDs.

MSI-XXXX-XXXX-43 Upgrade to Unlimited clients-43

VSPCSE-OPCOPEN Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for unlimited Points/Tags.

20BD065A3AYNAND0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LF650JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

490NAA27101 Quantum MODBUS PLUS電纜,100'

291E-FAZ-G1 Direct Online Reversing Starte

P3G-08 面板安裝型，

1756-IH16I 90-146VDC 16點(diǎn)輸入模塊（每路單獨(dú)隔離）

PXIe-5122

147-000047-00

Kontron 18030-0000-17-2

ASC-29320LPE

291300A 291300B

IAC-H669C

1492-PD3C2127 760 A Power Distribution Block

中央處理單元 6ES7414-3XJ04-0AB0 CPU414-3，1.4MB，60ns，電源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

2097-V31PR0-LM Kinetix 350 400W Servo Drive

ENP2335M010 Male Standard/Male Standard, 1 meter

GFK-1848 S2K Series Standalone Motion Controller User's Manual

IC220DEM011 VERSAPOINT STATIC DEMO, DEVICENET NIU

IC647CSPR001 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 1X monitored KPI

IC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY

IC693MDL230CA Conbal Coated Input module, 120VAC 8 point isolated.

IC756CAU001 Architecture Change/Addt'l User - Unix

MSI-MGMT-25 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L20E ETHERNET/IP PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-485ASCM12 RS485 ASCII INTERFACE

Communications 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD

Operator Interface 2711E-NKEY1 PVE MODE SWITCH REPLACEMENT KEY

Support 9304-WTD300R SUPT REINSTATEMENT CONTRACT FOR 9304WTD300

Support 9324-RLD200R SUPT REINSTATEMENT CONTRACT FOR 9324RLD200ENE