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　Don Mills 工廠在過去的50多年中，掌握了各種工業(yè)技術(shù)。盡管各種機器和控制器可維持生產(chǎn)，但它們無法生成持續(xù)改進運營所需的無縫數(shù)據(jù)。
　　“將數(shù)據(jù)轉(zhuǎn)換成信息完全依靠動手，”Agropur 工業(yè)過程經(jīng)理 Headley Hamilton 說�！叭�年來自操作員和經(jīng)理們的各項要求需 2500 小時的班后手工輸入。并且需求在增長�？紤]到工廠的未來，我知道我們需要現(xiàn)代技術(shù)�！�
　　數(shù)據(jù)收集只是其中一項問題。一些自動化技術(shù)已處于淘汰的邊緣。Hamilton 幾乎每天都會接到操作員電話，報告設備問題或停機時間。他沒有專注自動化改進，而是需要解決當前的生產(chǎn)問題。萬一系統(tǒng)崩潰，Hamilton 需要使用最新備份系統(tǒng)重新啟動。
　　問題只有一個：最新系統(tǒng)版本在哪里？
　　“全廠有七臺維護筆記本電腦，無法知道您是否使用了最新修改的程序重新啟動。不僅手工操作花費時間，而且打電話給每位承包商確保您已獲得其更改也需要時間，”Hamilton說。“我們的舊系統(tǒng)每季度只備份一次，每年需要額外花費48小時。僅憑追趕無法優(yōu)化工廠�！�
優(yōu)秀團隊
　　為推動持續(xù)改進而非猜測數(shù)據(jù)，Hamilton 顯然認為應采用標準化、全廠范圍的平臺作為解決方案。正在規(guī)劃未來的他還需要一個能夠在各工廠間無縫共享智能和學習的解決方案。
　　Hamilton 說：“我司決定實施羅克韋爾自動化集成控制和信息解決方案，因為從收料到產(chǎn)品出廠，該解決方案是實現(xiàn)工廠現(xiàn)代化的最佳解決方案�！彼�和 Grantek Systems Integration 團隊合作部署解決方案。該團隊是羅克韋爾PartnerNetwork?項目解決方案合作伙伴。
　　標準自動化平臺的基礎產(chǎn)品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驅(qū)動器及羅克韋爾自動化公司的PanelView? 人機交互界面（HMI）硬件。每個人機交互界面均可基于虛擬化服務器運行羅克韋爾FactoryTalk?View Site Edition 軟件，為其他各軟件奠定標準。這為大量數(shù)據(jù)轉(zhuǎn)化為有價值信息奠定了基礎。
　　該工廠新增控制平臺作為項目的一部分，因此主管們開始詢問如何從該系統(tǒng)中充分獲益。需要獲悉生產(chǎn)線基礎產(chǎn)能的信息。
　　要回答他們的問題，首先要使用羅克韋爾自動化公司FactoryTalk Metrics軟件獲取整體設備效率數(shù)據(jù)。該解決方案收集性能數(shù)據(jù)，向Hamilton及其團隊提供明智決策所需數(shù)據(jù)。至于是通過增加產(chǎn)品線來提高產(chǎn)能還是從現(xiàn)有設備挖掘產(chǎn)能，Hamilton可查看實際生產(chǎn)數(shù)據(jù)指導決策。
　　即使手頭有寶貴數(shù)據(jù)，全廠許多用戶也無法將其轉(zhuǎn)化為可操作信息。這就需要匯總和分析解決方案，幫助操作員對全廠各來源數(shù)據(jù)進行可視化并且按需提供報告。
　　Agropur團隊在部署信息解決方案前，發(fā)現(xiàn)了可降低新控制系統(tǒng)更大的復雜性并且維護單一版本系統(tǒng)的機會。Agropur 安裝了羅克韋爾自動化公司 FactoryTalk AssetCentre軟件，旨在管理自動化資產(chǎn)和版本控制同時保持文檔更新。全廠七臺維護筆記本電腦減少至一臺。
　　“最初的控制和OEE部署為Don Mills奠定了基礎。羅克韋爾自動化公司FactoryTalk VantagePoint?軟件通過改善信息的可獲取性，可在全廠范圍內(nèi)獲取不同系統(tǒng)的各項信息，”Hamilton 說。“該軟件將工廠出現(xiàn)的問題匯報給負責持續(xù)改進的員工�！�
　借助于現(xiàn)代化系統(tǒng)，Hamilton 團隊每年可避免2,500小時的手動數(shù)據(jù)收集時間。此外，使用FactoryTalk AssetCentre軟件便捷管理資產(chǎn)，每年可節(jié)省48小時。
　　在Agropur的團隊獲取可靠信息后，迅速啟動智能制造，助力持續(xù)改進。例如，主管們認為，新增硬件可改善管線潤滑油的利用率。創(chuàng)建基準報告、評估新硬件優(yōu)勢，減少潤滑油消耗30%。
　　“利用手頭數(shù)據(jù)洞悉任何工廠的情況，這種方式深受眾人認可。Hamilton 說：“信息，信息，還是信息！”現(xiàn)已成為決策之前的考慮因素�！敖柚� FactoryTalk Metrics 軟件，我們現(xiàn)在可以洞悉過程，改善績效。三個月內(nèi)，僅一種填充劑的生產(chǎn)效率就提升了 25%�！�
　　可見性也是縮短停機時間的關(guān)鍵因素。主管們可在新增生產(chǎn)線設備以提高處理效率前，核實產(chǎn)能增加的可能。我們發(fā)現(xiàn)午餐、休息和會議造成了 33 小時以上的停機時間。計劃變更將浪費的處理時間轉(zhuǎn)化為生產(chǎn)時間。
　　隨著員工數(shù)據(jù)使用的便捷度提高，Headley 希望數(shù)據(jù)獲取更加便捷。
　　“現(xiàn)已快速采用基于信息的協(xié)作和決策，我們希望進一步擴展通用平臺。一切均得益于移動設備�！盚amilton 說�！笆褂靡苿釉O備了解全廠信息，這是實時智能制造的未來。”
　　力爭每年減少 400 萬美元的開銷。工廠目前的羅克韋爾自動化能源管理軟件可測量并驗證新能源計劃。未來擴展使得生產(chǎn)能源模式分析成為可能，因此，可通過分離人工需求及生成預防性維護計劃削減支出。
 

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MSI-EFF-2 Efficiency Management Clients 2 Pack

SLC/1746 System 1746-RL60 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IB32

Distributed I/O 1734-TBCJC SCREW TERMINAL BASE CJC SPRING TERMINAL BASE CJC

Application-specific products 9307-EMRPTENE RSENERGY METRIX REPORTPLUS

Operator Interface 2711-NF2A FUNCTION KEY STRIP PV900 MONO

Support 9302-MODR SUPT REINSTATEMENT CONTRACT FOR 9302MOD

Support 9510-PBEWENR SUPT REINSTATEMENT CONTRACT FOR 9510PBEWEN

DeviceNet Products 1784-PCIDS PCI BUS TO DEVICENET INTERFACE

RSI Software Products 9301-2SE3350U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 1500 TO 5000

RSI Software Products 9310-CPSENE RSTESTSTAND ENTERPRISE

Motion Control MPG-A004-031M22 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,MULTI,230V

Silver Series 1756-L1 LOGIX5550 PROCESSOR, 64KBYTE USER MEMORY

HE693DQM220 4 point, 30A @ 125VDC Breaker Control Module

IC648MNT036 One Year Subbion Renewal for IC641SWM306

QPI2D101S2P QUICKPANEL 10.5" STN COLOR WITH CE MARK

ST-4422 STXi analog output module 2 Channels, 0~10Vdc, 12-bit

20BC170A0ANNAND0 PowerFlex 700 AC Drive 20B

20F1AGC260JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-V1P5N104 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140DAI54000C Quantum 開關(guān)量 AC 輸入, 16點, 115 VAC, 隔離, CC

284D-FVD2P3B-10-RR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3JK-5M2 5m,分離式, 觸點輸出3A（暗通）?電源:24-240V AC/DC

MIC-2000/11 上架安裝的MIC,250W電源,11槽無源底板

PXI-2523

WADE-8141-600

PEAK870VL2

AT-2711FX/LC

BP-14P4L

TeKnologue PC4258B

1492-MC8X10 IEC 8 x 10 mm Marker Card

1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip

軟啟動器 3RW44542BC44

CBL-14-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series splashproof stepping motors connected to IMC or S2K. 20 feet

GCREINSTATEMENT GlobalCare Reinstatement Fee

IC200TBM002 I/O auxilary box style