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　智能制造的生產(chǎn)模式需要什么樣的自動(dòng)控制系統(tǒng)?這種控制系統(tǒng)與工業(yè)3.0中的自動(dòng)化技術(shù)有什么區(qū)別?在智能制造中，自動(dòng)控制技術(shù)要做什么樣的演變才能滿足智能制造生產(chǎn)模式的要求?這些都是菲尼克斯電氣開發(fā)PLCnext，以及對(duì)PLC系統(tǒng)進(jìn)行變革和優(yōu)化的初衷。(上篇指路：菲家講臺(tái) | PLC升級(jí)換代：創(chuàng)新推動(dòng)智能制造(上))
　　智能制造中的“提高速度”
　　智能制造中的速度可以分成研發(fā)速度、生產(chǎn)速度和響應(yīng)速度。要提高生產(chǎn)速度，需要采取深度自動(dòng)化的方法，使得生產(chǎn)制造自動(dòng)化程度更高，生產(chǎn)流程更加精細(xì)化，制造工藝適應(yīng)性更強(qiáng)和制造方法更加靈活。但是研發(fā)速度和響應(yīng)速度的提高要采用互聯(lián)網(wǎng)的技術(shù)、大數(shù)據(jù)、云計(jì)算的方法，通過分析、歸納和總結(jié)來預(yù)測產(chǎn)品更新?lián)Q代的時(shí)間點(diǎn)，盡早開發(fā)新一代產(chǎn)品。另外，還可以利用大數(shù)據(jù)來了解產(chǎn)品在市場中的運(yùn)行動(dòng)態(tài)，并及時(shí)改善產(chǎn)品的性能特性來滿足市場的需求。
　　智能制造中的“減低成本”
　　智能制造中產(chǎn)品成本包括生產(chǎn)成本、運(yùn)行成本和管理成本。其中生產(chǎn)成本可以通過自動(dòng)化技術(shù)和原材料的優(yōu)化來實(shí)現(xiàn)，但是運(yùn)行成本和管理成本則必須應(yīng)用IT技術(shù)、軟件管理技術(shù)以及互聯(lián)網(wǎng)技術(shù)來實(shí)現(xiàn)，比如利用大數(shù)據(jù)來提高市場的響應(yīng)能力，優(yōu)化服務(wù)。通過精益管理、6S管理以及企業(yè)生命周期的管理來降低管理成本。利用大數(shù)據(jù)來分析市場對(duì)于產(chǎn)品更新?lián)Q代的期待，并提出預(yù)見性的決策。在服務(wù)端利用大數(shù)據(jù)分析產(chǎn)品在市場應(yīng)用的動(dòng)態(tài)和客戶的反饋，并采取相應(yīng)的營銷手段來增加產(chǎn)品的銷量。為了實(shí)現(xiàn)智能制造，必須將工業(yè)自動(dòng)化技術(shù)與互聯(lián)網(wǎng)技術(shù)有機(jī)融合，才能從產(chǎn)品生命周期管理的角度來更好的提高生產(chǎn)效率及產(chǎn)品質(zhì)量，同時(shí)降低成本。
　　智能制造中的“靈活多變生產(chǎn)制造”
　　智能制造不僅需要應(yīng)用新的技術(shù)，同時(shí)也對(duì)生產(chǎn)制造系統(tǒng)提出了新的要求。由于社會(huì)生活的日益多元化，用戶意識(shí)更加個(gè)性化。無論是研發(fā)與設(shè)計(jì)、生產(chǎn)與制造，還是營銷與服務(wù)，都必須以滿足消費(fèi)者的需求作為出發(fā)點(diǎn)和歸宿點(diǎn)。同時(shí)由于用戶體驗(yàn)式的參與設(shè)計(jì)，制造和服務(wù)徹底顛覆了傳統(tǒng)生產(chǎn)的垂直分工體系。機(jī)械制造生產(chǎn)線也需向模塊化、適應(yīng)化、個(gè)性化、透明化的新型智能制造生產(chǎn)流水線轉(zhuǎn)變。
　　智能制造的工業(yè)自動(dòng)化控制要保證模塊與模塊間、設(shè)備與設(shè)備間透明的信息交互，互聯(lián)網(wǎng)技術(shù)和無線通信技術(shù)能被整合在當(dāng)前的控制系統(tǒng)中;為了使得智能化的生產(chǎn)制造系統(tǒng)具有自適應(yīng)功能，信息技術(shù)和控制技術(shù)必須實(shí)現(xiàn)整個(gè)制造系統(tǒng)不僅能夠按照流程管理的要求執(zhí)行，而且具備了柔性靈活、能夠快速重構(gòu)的特點(diǎn)。智能制造具有大規(guī)模生產(chǎn)的能力，而且還可具備快速、小批量、多品種的定制生產(chǎn)能力，滿足互聯(lián)網(wǎng)經(jīng)濟(jì)下快速迭代的客戶個(gè)性化需求，使得企業(yè)快速贏得客戶、占領(lǐng)市場先機(jī)。
　　我們可以清楚地看到，在互聯(lián)網(wǎng)時(shí)代，傳統(tǒng)的以自動(dòng)化技術(shù)為導(dǎo)向的生產(chǎn)制造模式面臨著四個(gè)方向的滲透和交融。
互聯(lián)網(wǎng)時(shí)代科技發(fā)展日新月異，IT技術(shù)、物聯(lián)網(wǎng)技術(shù)、人工智能、邊緣計(jì)算、云技術(shù)、大數(shù)據(jù)、信息安全等迅猛地進(jìn)入了生產(chǎn)制造控制領(lǐng)域，主要從縱向向下深度發(fā)展。
　　物聯(lián)網(wǎng)技術(shù)與控制系統(tǒng)縱向融合，形成分散型智能化的現(xiàn)場設(shè)備網(wǎng)絡(luò)�，F(xiàn)場數(shù)據(jù)通信協(xié)議的通用性，數(shù)據(jù)采集的豐富性，使得人們對(duì)現(xiàn)場的運(yùn)行狀態(tài)和過程分析更為清晰。
　　控制系統(tǒng)與互聯(lián)網(wǎng)技術(shù)的無縫連接，PLC系統(tǒng)不僅僅要采用IEC 61131的語言來表述控制任務(wù)，同時(shí)要用高級(jí)語言，如JAVA語言、WEB語言，直接打通互聯(lián)網(wǎng)到生產(chǎn)制造的通訊通道，同時(shí)采用OPC UA來解決PLC與互聯(lián)網(wǎng)連接通道，使得生產(chǎn)制造和生產(chǎn)管理的信息可以透明化的交換。PDM、MES等管理信息直接進(jìn)入控制系統(tǒng)的數(shù)據(jù)庫，管理數(shù)據(jù)進(jìn)行分解執(zhí)行。因此新型PLC系統(tǒng)需要新的功能和接口，即：開放的軟件開發(fā)平臺(tái);開放的操作系統(tǒng);開放的用戶應(yīng)用功能的接口;開放的網(wǎng)絡(luò)集成環(huán)境。得益于這些功能和接口，數(shù)據(jù)可高效率的處理和分析，并讓需要的數(shù)據(jù)都能及時(shí)發(fā)往對(duì)應(yīng)的功能單元。最后，通過云計(jì)算實(shí)現(xiàn)分布式的工業(yè)控制，基于Web2.0的工業(yè)互聯(lián)網(wǎng)技術(shù)和物理信息融合系統(tǒng)將在工業(yè)自動(dòng)化控制系統(tǒng)中得以實(shí)踐。
 

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IC697PWR748 Power Supply, 48 Vdc, 90 Watts

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Motion Control 2090-XXNFMP-S09 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,9M

CBL-HSLK-12-RA Serial Cable, Operator Interface Panel (OIP) to IMC or Target, Rt. Ang, 12 Ft.

IC641PCC004 Complete Development System - 512 Points

IC800SLR004 Ext. Regen Resistor, 15 Ohm 1000W for 2.5kW, 3.5kW and 5kW SL Amplifiers

PCB-3695-0RR 4-Channel Incremented Encoder Interface Board

20B-STD-B0 PowerFlex 700 std Control Cassette Kit

20DD460N0ENNBNANE PowerFlex 700S AC Drive 20D

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280-PWRM35B-M35 ArmorConnect 3-PH Power Media trnk cable

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IC697BEM731 Series 90-70 Genius I/O Bus Controller

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ControlLogix/1756 System 1756-L55M12 LOGIX5555 PROCESSOR WITH 750KBYTE MEMORY

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GA647IFESGSR00150 GCA iFIX Optn: ESig & ERec 150 I/O Srv

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IC600BF805RR 230Vac/dc Input Module (8 points)

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IC756LDV000K-98 DV Development - Inb/Linux RedHat Op Sys, Korean, Version 9.8

Pico Controllers 1760-CBL-5M GFX 5 M CPU TO CPU CABLE

PLC-5/1771 System 1771-ODDK CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-0B32 BLOCK I/O, 24V DC, 32 POINT MODULE (32 OUTPUT)

Communications 1786-TCAP CONTROLNET DUMMY LOAD FOR UNUSED COAX TAPS - BNC

Operator Interface 2706-PRIOP REMOTE I/O COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSS000AS SUPT RENEWAL CONTRACT FOR 9701VWSS000AENE

Support 9324-RL0100FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100FR

EtherNet/IP Products 2711P-K15C4D1 PV PLUS 1500, KEYPAD, ENET, DC PS, STD MEM

RSI Software Products 9301-2SE340PTU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2350U7R UPGRADE: OUT-SUPT: RSSQL PROF.1500 TO PROF.5000 TA

Motion Control F-4050-Q-H04AN MOTOR,F-,NEMA 56C W/24V BRAKE,60 IN LB CONT.

4360-T 4360 WITH RS-232 OUTPUT

IC200ACC304 I/O CABLE CONNECTOR KIT QTY 2

IC693DNS201 DeviceNet Slave

TGT-E00A-2-0 Target Axis Expansion Module, 3' Rack Linker Cable

VDOCS-BOP Includes the following: (5) VisualDocs Office Seats (MasterControl Sea ts), VisualDocs Message Server, VisualDocs Data Import Utility, Web Co ntrol, Remote Installation and 5 Days of Professional Services

20BD014A3AYYANC1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BF960JN0NNNNN PowerFlex 755 AC Packaged Drive

22C-CCC PowerFlex 400 C Frame Cover Kit

Quantum Remote I/O (S908-Coax.) 遠(yuǎn)程I/O系統(tǒng)

285-BRC25-M10D Source Brake Patchcord Cable, 10M, M25

H7EC-N 7位液晶顯示計(jì)數(shù)器，觸點(diǎn)輸入，計(jì)數(shù)速度30HZ/1KH可切換

1746-NR8 RTD 熱電阻輸入 8路

PXI-6704

DLP-035025

5584716-01 PCI_ZOOM

C2SBM-Q

PICOe-9452-R20

EAX-945G

1492-MS8X12H21-30 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1HH01-0AA0 DO/16 24-120VDC/24-230VAC,2A, 繼電器輸出，光電隔離，20pin 前連接器

行程開關(guān) 3SE53220SB23

CW0DT1007-1 DuraTouch External Floppy Drive

GFK-0579 Series 90-70 Remote I/O Scanner User's Manual

IC200UEX724 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support. Channel update is 141/563 ms (selectable) for all channels

IC647AQC001 PA Quality Client

IC647PFL500 Proficy Process Systems Standard Edition 5000 I/O with iFIX

IC693CHS398RR Base, Expansion, 5 Slots

IC754UPGRD01CTRL QP Control OS Upgrade Qty-1

MB-FB-4.GEN Proficy Process Systems MB Power Supply Simplex 4 Segments from Pepperl+Fuchs

SLC/1746 System D1770-6.5.18 DH-485 COMMUNICATION MODULE USER MANUAL

Distributed I/O 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING

Application-specific products 1803-EEM02E12 EEM,16 ANALOG, 4 TO 20 MA, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G12L1 PV1000 GRAYSCALE TOUCH, PBUS & RS232 PRINT

Support 9301-2SE3500PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500PT

Support 9381-PEDEQPENS SUPT RENEWAL CONTRACT FOR 9381PEDEQPEN

DeviceNet Products 1790D-N0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE,D-SHELL CONN

RSI Software Products 9301-2SE330ITU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-PBEPB60ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 60 UNITS

Motion Control MPL-B640F-SJ22AA MOTOR,SERVO,36.0NM,3000RPM,SINGL,460V

Motion Control DAG-SG001CENP FLEXIBLE SOLUTIONS FOR YOUR SCADA NEEDS

GQSK2D100L2P QUICKSTART KIT 6" MONO LCD GE LABEL

IC646NRW000 Report Manager Suite

MTR-3T69-G-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-221F STXi output module 16 points, Negative Logic, 24VDC/ 0.3A

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22A-A4P5N104 PowerFlex 4- 0.75 kW (1 HP) AC Drive

490NOR00005 Networks Ethernet MTRJ/MTRJ 5M Opt

284-MTRS22-M3 ArmorStart Spare Parts

C200H-SP001 占空單元

ADAM-3016 應(yīng)變片輸入調(diào)理模塊

PCIe-8430/16

TX7100-600-256M-X

ROBO-8913VG2AR

PCI3000A

AR-B5290

W26361-W2481-X-02

1492-M5X5 IEC 5 x 5 mm Marker Card

1494H-DF3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44456BC44

BC647TRT075 CIMPLICITY HMI Server 75 I/O Runtime System with Proficy GlobalCare

GC647PSC200 "GlobalCare,####CIMPLICITY# Proficy##### 2000# I/O"

IC200MDL940 Output relay 2.0 amps per point isolated b A, 16 points