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我們都知道，整個生物技術(shù)制造業(yè)都缺少熟練勞動力。事實(shí)上，隨著一次性設(shè)備和移動技術(shù)的不斷發(fā)展，生物制藥的靈活性和盈利能力也隨之提升。相對于傳統(tǒng)不銹鋼制藥設(shè)備，應(yīng)用這些新興技術(shù)更需要掌握不同的技能。絕大多數(shù)企業(yè)領(lǐng)導(dǎo)人認(rèn)為，他們不僅需要招募技能嫻熟的員工，還需要找到更好的解決方案，以求提升生產(chǎn)率、減少差錯和使工作流程合理化。換言之，如何讓優(yōu)秀的生物技術(shù)人才更加優(yōu)秀？
可視化與效率相輔相成
　　最令人沮喪的事情莫過于，您負(fù)責(zé)完成一項(xiàng)特定的工作，卻發(fā)現(xiàn)自己難以獲取需要的信息和工具。這是很多生物技術(shù)人才面臨的窘境。從本質(zhì)上來講，生物制藥處于一個異常復(fù)雜的生產(chǎn)環(huán)境，其日益依賴自動化系統(tǒng)監(jiān)測生產(chǎn)工藝、保持產(chǎn)品一致性和指導(dǎo)工作流程。此外，它要求員工實(shí)時查看關(guān)鍵系統(tǒng)信息并作出響應(yīng)，并且在各生產(chǎn)班次準(zhǔn)確無誤地執(zhí)行數(shù)百次人工操作。
那么當(dāng)前系統(tǒng)的短板究竟在哪？
　　——在許多生產(chǎn)車間，操作員無法與自動化系統(tǒng)高效互動。
改良HMI系統(tǒng)
　　或許您可以借鑒一下這個案例。羅克韋爾自動化最近合作的一家企業(yè)計劃更新HMI系統(tǒng)，在此之前我們特意與員工進(jìn)行了意見交流。結(jié)果員工們一致認(rèn)為HMI系統(tǒng)操作費(fèi)時費(fèi)力。這是為什么呢？因?yàn)椴僮鲉T工作站設(shè)置在潔凈室，靠近被監(jiān)控設(shè)備。從操作員到維護(hù)人員再到主管，任何人需要使用HMI，都必須穿上防護(hù)服進(jìn)入潔凈室。這樣做不僅耗時，也使得故障處理的難度增加。羅克韋爾自動化為該客戶提供了一種基于虛擬化瘦客戶端架構(gòu)的HMI系統(tǒng)，能夠?qū)崿F(xiàn)信息的實(shí)時訪問，而無需進(jìn)入潔凈室。
AR助您一臂之力
　　想要改進(jìn)工作流程，方法之一是選擇有助于提升可視化的技術(shù)，以幫助員工實(shí)時處理工藝參數(shù)。對于諸多生物制藥企業(yè)而言，下一步是引入更多數(shù)字化工具，以便員工更明智、更有效地使用數(shù)據(jù)和進(jìn)行分析。特別是AR(增強(qiáng)現(xiàn)實(shí))這項(xiàng)顛覆性技術(shù)，它不僅可以優(yōu)化勞動力管理，還能提升質(zhì)量、產(chǎn)量和縮短上市時間。
　　事實(shí)上，越來越多的企業(yè)開始利用AR技術(shù)對操作員進(jìn)行實(shí)戰(zhàn)支持。舉個例子，AR技術(shù)可以顯著提升員工在潔凈室中的情景感知能力。只要一臺移動設(shè)備和一款A(yù)R應(yīng)用程序即可，操作員可以關(guān)注特定的控制設(shè)備，查看應(yīng)用于生產(chǎn)機(jī)器的關(guān)鍵參數(shù)。不需要使用HMI。
AR技術(shù)還能讓設(shè)備監(jiān)測變得更加輕松，在維修現(xiàn)場為維護(hù)人員提供詳實(shí)、生動且可交互的指示。
　　那么對于產(chǎn)線切換和連接管理呢？盡管生物制藥企業(yè)非常重視操作員培訓(xùn)，但是要在生產(chǎn)任務(wù)來臨前變更和驗(yàn)證海量的設(shè)備連接，這仍然是一項(xiàng)艱巨的任務(wù)。
　　不斷進(jìn)步的AR和AI技術(shù)能夠引導(dǎo)操作員完成一系列任務(wù)，然后驗(yàn)證連接是否準(zhǔn)確無誤，這一切僅僅通過一臺手持設(shè)備就能做到。驗(yàn)證數(shù)據(jù)以及配套圖片和視頻記錄也可存儲在電子批記錄中。然而AR技術(shù)的能力不止于此，從設(shè)置到操作再到維護(hù)，它能為您的工廠帶來顯著改觀。
 

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6SE6440-2UD41-1FB1 110KW

SRCa3931-02 熱保護(hù)交流接觸器 0.48-11A

PCA-6010VG

PCM-3353F

NSNK-001

MXG-9140

FSP250-60ATV(PF)

CONTEC PC-686E(PC)H-LV

8001-4145

1492-SPM1C320-N MCB Supplementary Protector 32 A

通用型變頻器 6SE6 430-2UD42-5GB0 250 KW,,326 x 1533 x 545

20AC043A3AYNAEG0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646IFCLNTCRO010 GCC iFIX iClient Read Only 25 PK Keyless Runtime Version

HE660SER160 Discontinued Part. Check with GE IP on migration path.

IC600LR648RR 32K/16K Combined Memory

IC647HSTES50KM Historian Enterprise Server 50000 Points (M4 Key)

IC655ALG567RR Analog Output (-10V + 10V, 2 Channels)

IC694CHS392CA Conbal Coated 10 slot I/O expansion base.

IC756SDV001E-99 DV Development - Solaris Op Sys Addt'l User, English, Version 9.9