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近年來(lái)，隨著智能制造的推進(jìn)，越來(lái)越多的制造企業(yè)在進(jìn)行著工廠自動(dòng)化及信息化的改造，通過(guò)導(dǎo)入大量自動(dòng)化設(shè)備，減少人力以降低成本，建置信息化平臺(tái)，實(shí)現(xiàn)工廠的設(shè)備管理、生產(chǎn)管理和質(zhì)量管理。然而在經(jīng)過(guò)改造升級(jí)后，許多用戶會(huì)發(fā)現(xiàn)，自動(dòng)化設(shè)備和管理軟件之間的溝通效果不佳，軟件平臺(tái)沒(méi)有發(fā)揮最大功效，軟件平臺(tái)與設(shè)備之間，需要專業(yè)的對(duì)接。某耐火材料企業(yè)就遇到了這樣的困難，為此，臺(tái)達(dá)為其量身定做了智能生產(chǎn)管理系統(tǒng)解決方案，充分升級(jí)其自動(dòng)化和信息化系統(tǒng)，讓軟件平臺(tái)與設(shè)備的對(duì)接更加有效，幫助該企業(yè)實(shí)現(xiàn)有效升級(jí)。
　　此企業(yè)為一家制造生產(chǎn)耐火材料的龍頭企業(yè)，其原有的生產(chǎn)方式采手工作業(yè)的模式。由于耐火材料的生產(chǎn)現(xiàn)場(chǎng)粉塵很大，環(huán)境十分惡劣，伴隨著近年來(lái)招工的難題，該企業(yè)不得不進(jìn)行自動(dòng)化和信息化的改造。
　　通過(guò)自動(dòng)化改造后，該企業(yè)顯著提升現(xiàn)場(chǎng)設(shè)備的自動(dòng)化水平，并全面提升產(chǎn)品生產(chǎn)的質(zhì)量和效率。例如，該企業(yè)的混料造粒車(chē)間，原有的混煉機(jī)、造粒機(jī)、壓力機(jī)等設(shè)備的操作方式均為手動(dòng)啟停，經(jīng)過(guò)改造后，全部改為自動(dòng)化控制，更加精確；同時(shí)現(xiàn)場(chǎng)設(shè)備控制器品牌較多，在進(jìn)行維修保養(yǎng)時(shí)成本較高，自動(dòng)化技術(shù)改造也解決了這個(gè)問(wèn)題。
　　另外，改造前的工廠也無(wú)法進(jìn)行必要生產(chǎn)信息的準(zhǔn)備采集。如其窯爐車(chē)間內(nèi)有多臺(tái)傳統(tǒng)工藝窯爐，設(shè)備操作以操作人員經(jīng)驗(yàn)為主，通過(guò)人工控制開(kāi)關(guān)閥的數(shù)量來(lái)控制天然氣的流量以及升溫、降溫時(shí)間，顯然無(wú)法做到精準(zhǔn)、定時(shí)、定量控制，不僅無(wú)法獲得詳細(xì)的數(shù)據(jù)，也是一種能源的浪費(fèi)。
　　臺(tái)達(dá)采取制造可視化管理平臺(tái)（DIAMMP）為核心，構(gòu)建智能生產(chǎn)管理系統(tǒng)解決方案，為客戶混料造粒車(chē)間及窯爐車(chē)間進(jìn)行了機(jī)聯(lián)網(wǎng)可視化改造，幫助客戶實(shí)現(xiàn)生產(chǎn)制造過(guò)程中的透明化、可視化、智能化、無(wú)紙化等，實(shí)現(xiàn)生產(chǎn)制造的柔性化及先進(jìn)的節(jié)能管理，達(dá)到整體升級(jí)的目的。
　　DIAMMP 是一種生產(chǎn)設(shè)備綜合管理平臺(tái)，它可以針對(duì)產(chǎn)線的各種運(yùn)行狀況信息、制程設(shè)備進(jìn)行全方位的可視化管理，包括生產(chǎn)直通率、設(shè)備使用和運(yùn)作效率、預(yù)防維護(hù)、及時(shí)警報(bào)等功能，可協(xié)助客戶提高整體產(chǎn)能和管理效率，是實(shí)現(xiàn)智能生產(chǎn)的重要元素。
　　方案實(shí)施后，臺(tái)達(dá)制造可視化管理平臺(tái)（DIAMMP）通過(guò)溫度傳感器、數(shù)據(jù)采集儀表等采集現(xiàn)場(chǎng)設(shè)備（如混煉機(jī)、造粒機(jī)、壓力機(jī)等）的生產(chǎn)數(shù)據(jù)，并將其傳給上位管理系統(tǒng)，向管理人員提供相關(guān)數(shù)據(jù)顯示、記錄、分析等工作的必要參考，例如窯爐溫度的變化曲線、對(duì)轉(zhuǎn)速的需求、統(tǒng)計(jì)分析設(shè)備的線平衡和稼動(dòng)率等，實(shí)現(xiàn)對(duì)生產(chǎn)線及各個(gè)機(jī)器設(shè)備運(yùn)行狀態(tài)的實(shí)時(shí)監(jiān)控。
　　同時(shí)，該解決方案還可實(shí)現(xiàn)對(duì)生產(chǎn)中出現(xiàn)的異常狀況進(jìn)行實(shí)時(shí)提醒及處理。例如，對(duì)故障進(jìn)行報(bào)警管理，通過(guò)短信或E-mail將報(bào)警信息發(fā)送給工作人員，以實(shí)現(xiàn)故障的快速處理；還可通過(guò)數(shù)據(jù)的管理，預(yù)防產(chǎn)品品質(zhì)問(wèn)題發(fā)生，對(duì)設(shè)備做點(diǎn)檢和維護(hù)保養(yǎng)操作，延長(zhǎng)設(shè)備使用壽命。
通過(guò)臺(tái)達(dá)解決方案，為客戶帶來(lái)的效益還包括：
　　●利用臺(tái)達(dá)PLC實(shí)現(xiàn)設(shè)備自動(dòng)控制，實(shí)現(xiàn)混煉機(jī)、造粒機(jī)低速、中速、高速運(yùn)轉(zhuǎn)時(shí)間的精確控制，提升產(chǎn)品質(zhì)量；
　　●通過(guò)臺(tái)達(dá)的自動(dòng)控制算法實(shí)現(xiàn)壓力機(jī)升壓、卸壓時(shí)間的精確控制，降低不良率；
　　●實(shí)現(xiàn)窯爐溫度的自動(dòng)控制，提高生產(chǎn)效率，減少天然氣的浪費(fèi)；
　　●配料車(chē)間的產(chǎn)能由每月76噸提升到每月150噸，不良率由5%下降到1%；
　　●混料車(chē)間的不良率由10%下降到3%。
 

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OC647IFESGRN00900C iFIX Optn: ESig & ERec 900 I/O Runtime (M1Component Part)

20AD040F3AYNANC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC5P0A0EYNAEAUE PowerFlex 700S AC Drive 20D

20LD650N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC8 MicroView to PC RS232 Comms Cable

280-PWRM22E-M10 ArmorConnect 3-PH Power Media drop cable

FX2N-232-BD RS232C 通信用適配器

6ES7 365-0BA01-0AA0 接口模板(一對(duì)),帶1M電纜

ENET-485/4

PCM-4825

DIALOGIC D/82JCT-U D82JCTUW

IMBA-8650GR-R10

Winyao WY580-T4

METEOR2DIG64L Y752-07

PSM-331

1492-SPM3B080 MCB Supplementary Protector 8 A

軟啟動(dòng)器 3RW40271TB05

AES-1 CIMPLICITY Solutions Services

GC646TDV075 Proficy GlobalCare Complete for 75 I/O Point Runtime / Development System.

HE800DST935 Distribution Adapter for DIQ935. Connects to DIQ935, converting high density D-sub connections to IDC style connections. Provides 4 26-pin IDC connections, each connection supporting 16 bs or 16 outputs.

IC640MWS905RR Workmaster System/ 1-35 inch Disk Drive/ 1-Hard Disk

IC647HSTSSEO500KM eSignature Option for Historian - Standard Server 500,000 Points (M4 Key)

IC660BRD025 Genius 5/12/24VDC Sink Block for Redundancy T Output Configurations

IC695CRU320QP QuadPAC redundant controller. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base). External high capacity battery IC693ACC302 required.

IC756WRE024E-22 DataViews Runtime for Windows 1-24, Per User, English, Version 2.2

CompactLogix System 1769-STRT2FR COMPACTLOGIX STARTER KIT FRENCH

PLC-5/1771 System D1771-6.5.30 ANALOG OUTPUT MODULES(1771-OFE1,OFE2,OFE3)MANUAL

Process Control 1757-PLXND PLX ODBC DATA EXCHANGE

Operator Interface 2711P-K7C6B2 PV PLUS 700, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6620-BHAR 6620-BHA SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSML1S SUPT RENEWAL CONTRACT FOR 8100HSML1

Support F1785-L20BSERA FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203ZHE RSVIEW32 WORKS 300 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWSB100ADEE RSVIEW SE STATION 100 DISPLAY (GERMAN)

RSI Software Products 9399-GAUGEUG RSGAUGE USERS GUIDE

Motion Control 2098-DSD-HV030-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA3000 W/DNET

BC5008TBX0000 18" Bundled Inbligence Industrial Computer with WIN XP Perbance Series

IC300DIM410 32 DC Inputs (12/24vdc, pos/neg logic).

IC752FDD100 Backpack Floppy Drive (SuperDisk) for Display Station 2000 Series

MTR-3S45-H-R-0-E-SRR Servo Motor with Seal

ZA06B-6093-K303 Connector for Beta amplifier CX5X and CX5Y battery connector

20BH205A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF265JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N114 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A9 PanelView Plus Terminal

OPC-G11S-SY(同步卡)

AHX511-X 配指示燈220V/6.3V/1W變壓器

ATS48C14Q 140A

SCC-ICP01

GHG GAT0102

X8DAH+-F

GA-EG45M-UD2H

PS-160

OLYMPUS MK600-AIPAT

1492-SPM1B320 MCB Supplementary Protector 32 A

直流電源 6EP1434-2BA00 3 相 400-500VAC 輸入，24VDC/10A 輸出