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歐姆龍
隨著工廠由自動化進(jìn)入智能化,對于設(shè)備性能和可擴(kuò)充性的要求日益提高。因應(yīng)電子工程、運(yùn)輸及機(jī)械工程等行業(yè)的快速發(fā)展,為快速制造相關(guān)產(chǎn)品零部件產(chǎn)品,金屬線圈層繞技術(shù)也在高速發(fā)展,對繞線機(jī)的性能、速度、精度要求也不斷提升。臺達(dá)善用自身深耕市場多年的經(jīng)驗(yàn)和完整、先進(jìn)的自動化產(chǎn)品,打造可實(shí)現(xiàn)高精繞線控制的解決方案,協(xié)助客戶提高生產(chǎn)效能、節(jié)省能源、人力與時(shí)間。
繞線設(shè)備種類多樣且工藝繁復(fù),以層繞機(jī)來說,在加工時(shí),不論線圈的材質(zhì)、卷繞層數(shù)為何,層繞機(jī)都必須將雜亂無章的線絲組成有條理的線圈,也要將不規(guī)則堆迭的線圈在收卷工字輪上均勻整齊地排列。臺達(dá)推出層繞機(jī)控制整合解決方案,保證系統(tǒng)張力穩(wěn)定,能夠適用于許多不同材質(zhì)的金屬或金屬與塑膠復(fù)合線絲,例如銅線、鋁線、鐵絲、塑鋁線和塑銅線的卷繞。
此方案采用臺達(dá)高性能可編程控制器 (PLC) 進(jìn)行主控,搭配人機(jī)界面進(jìn)行系統(tǒng)設(shè)定,精準(zhǔn)控制伺服驅(qū)動器及變頻器驅(qū)控收卷與放卷電機(jī),實(shí)現(xiàn)最佳化繞線作業(yè)和張力控制。其中,臺達(dá)應(yīng)用多臺高效型精巧矢量控制變頻器 MH300 系列,除了體積小、不占空間 (比前代縮小約 40%),輸出頻率也更快速,在開環(huán)回路下更可高達(dá)2000 Hz,可滿足層繞機(jī)快速、平穩(wěn)卷繞線材的需求。此外,其內(nèi)建安全停機(jī)功能(STO)在瞬間停電的情況,可確保設(shè)備和人員的作業(yè)安全。
臺達(dá)提供的整合型方案能為客戶帶來的效益主要如下:
穩(wěn)定的張力控制,以實(shí)現(xiàn)設(shè)備高速穩(wěn)定運(yùn)行
臺達(dá)具備超過20年的變頻器開發(fā)經(jīng)驗(yàn),多年來推出多款泛用及行業(yè)專機(jī)。此方案中應(yīng)用的高效型精巧矢量控制變頻器MH300系列,內(nèi)建完整且穩(wěn)定的張力控制功能,實(shí)現(xiàn)自動計(jì)算線圈卷徑、兩段 PI 控制等功能,平穩(wěn)控制放卷張力,達(dá)到最高 23 m/s 的設(shè)備高速穩(wěn)定運(yùn)行成效。
簡易的系統(tǒng)配置,輕松上手、高度通用性
透過高效變頻器的變壓模式 (VF),不需要復(fù)雜的 PLC 控制程式,即可實(shí)現(xiàn)平穩(wěn)的張力控制,讓設(shè)備在各式各樣的工況下穩(wěn)定高效運(yùn)行,滿足多款繞線設(shè)備需求。
高效能、節(jié)省能源、降低成本
藉由放卷變頻器與收卷變頻器共用直流母線,能夠?qū)⒎啪碜冾l器制動產(chǎn)生的回生能量回饋于收卷變頻器的使用上,無需使用煞車電阻,可為客戶簡化系統(tǒng),同時(shí)節(jié)省設(shè)備建置和降低成本。
臺達(dá)的層繞機(jī)控制解決方案整合度高,具備優(yōu)異的張力控制,實(shí)現(xiàn)平穩(wěn)且高速進(jìn)行繞線,可廣泛運(yùn)用在各款的層繞機(jī),如全自動和半自動層繞機(jī)、伺服精密層繞機(jī)、環(huán)形層繞機(jī),以及空心線圈層繞機(jī)等等,協(xié)助客戶提高系統(tǒng)穩(wěn)定性、繞線平穩(wěn)度及設(shè)備工作效能。
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