碳鋼焊條
型號(hào) | AWS | 熔敷金屬化學(xué)成分(%) | 熔敷金屬機(jī)械性能 | 用 途 | ||||||||||||
C | Mn | Si | S | P | Cr | Ni | Mo | V | 其它 |
R m (MPa) |
Rel或Rp0.2 (MPa) |
A (%) |
A KV (J) |
|||
E5015 | E7015 |
— 0.082 |
≤1.60 1.18 |
≤0.75 0.53 |
≤0.020 0.010 |
≤0.030 0.021 |
≤0.20 0.037 |
≤0.30 0.014 |
≤0.30 0.002 |
≤0.08 0.010 |
|
≥490 570 |
≥400 470 |
≥22 30 |
-30℃ ≥27 170 |
焊接中碳鋼及16Mn等較重要低合金鋼 |
E5016 | E7016 |
— 0.069 |
≤1.60 1.11 |
≤0.75 0.53 |
≤0.020 0.007 |
≤0.030 0.020 |
≤0.20 0.037 |
≤0.30 0.013 |
≤0.30 0.002 |
≤0.08 0.010 |
|
≥490 550 |
≥400 440 |
≥22 31 |
-30℃ ≥27 170 |
焊接中碳鋼及較重要低合金鋼 |
E5018 | E7018 |
— 0.068 |
≤1.60 1.08 |
≤0.75 0.41 |
≤0.020 0.012 |
≤0.030 0.015 |
≤0.20 0.011 |
≤0.30 0.035 |
≤0.30 0.001 |
≤0.08 0.002 |
|
≥490 560 |
≥400 465 |
≥22 29 |
-30℃ ≥27 160 |
碳鋼和相應(yīng)強(qiáng)度的低合金鋼的高效率焊接 |
E5018-1 | E7018-1 |
— 0.075 |
≤1.60 1.00 |
≤0.75 0.40 |
≤0.020 0.010 |
≤0.030 0.015 |
≤0.20 0.012 |
≤0.30 0.030 |
≤0.30 0.001 |
≤0.08 0.001 |
|
≥490 560 |
≥400 470 |
≥22 30 |
-50℃ ≥27 110 |
碳鋼和相應(yīng)強(qiáng)度的低合金鋼的高效率焊接 |
E5015HIC | E7015 |
— 0.082 |
≤1.60 1.18 |
≤0.75 0.53 |
≤0.010 0.006 |
≤0.010 0.009 |
≤0.20 0.008 |
≤0.30 0.014 |
≤0.30 0.002 |
≤0.08 0.010 |
|
≥490 570 |
≥400 470 |
≥22 30 |
-30℃ ≥27 170 |
適用于焊接16MnR(HIC)等鋼結(jié)構(gòu),如熱高溫分離器,循環(huán)氫分液罐等壓力容器或一些輸油管線焊接 |
低合金鋼焊條
型號(hào) | AWS | 熔敷金屬化學(xué)成分(%) | 熔敷金屬機(jī)械性能 | 用 途 | ||||||||||||
C | Mn | Si | S | P | Cr | Ni | Mo | V |
R m (MPa) |
Rel或Rp0.2 (MPa) |
A (%) |
A KV (J) |
PWHT | |||
E5015-G | E7015-G |
- 0.062 |
≥1.00 1.15 |
≥0.80 0.47 |
- 0.009 |
- 0.015 |
- |
≥0.50 0.70 |
- | - |
≥490 560 |
≥410 430 |
≥25 29 |
-40℃ ≥54 150 |
620℃×1h | 用于沖擊韌性有更高要求的壓力容器用低合金鋼的焊接 |
E6015-G | E9015-G |
- 0.061 |
≥1.00 1.21 |
≥0.80 0.42 |
- 0.007 |
- 0.015 |
- |
≥0.50 0.95 |
≥0.20 0.26 |
- |
≥590 650 |
≥490 550 |
≥17 23 |
-50℃≥27 80 |
620℃×1h | 用于大型石油儲(chǔ)罐的焊接 |
E5515-C1 | E8015-C1 |
≤0.12 0.040 |
≤1.25 0.95 |
≤0.60 0.35 |
≤0.035 0.012 |
≤0.035 0.015 |
- |
2.0-2.75 2.21 |
- | - |
≥540 580 |
≥440 490 |
≥17 30 |
-70℃≥27 110 |
620℃×1h | 用于-70℃低溫下2.5%Ni鋼的焊接 |
E5018-A1 | E7018-A1 |
≤0.12 0.063 |
≤0.90 0.82 |
≤0.80 0.28 |
≤0.020 0.013 |
≤0.030 0.015 |
— | — |
0.40-0.65 0.57 |
— |
≥490 600 |
≥410 530 |
≥25 28 |
常溫≥27 170 |
620℃×1h | 用于工作溫度510℃以下的珠光體耐熱鋼焊接 |
E5515-B2 | - |
0.05-0.12 0.067 |
≤0.90 0.70 |
≤0.60 0.37 |
≤0.020 0.011 |
≤0.030 0.015 |
0.80-1.50 1.14 |
— |
0.40-0.65 0.51 |
— |
≥550 630 |
≥460 510 |
≥19 24 |
常溫≥27 160 |
690℃×1h | 用于工作溫度520℃以下的珠光體耐熱鋼焊接 |
E5515-B2 (HIC) |
- |
0.05-0.12 0.055 |
≤0.90 0.80 |
≤0.60 0.28 |
≤0.020 0.006 |
≤0.030 0.009 |
0.80-1.50 1.27 |
— |
0.40-0.65 0.51 |
— |
≥550 640 |
≥460 500 |
≥19 25 |
-10℃ -30℃ ≥54 ≥54 200 100 |
690℃×8h | 適用于焊接工作在520℃以下的15CrMoR(HIC)等純凈度和力學(xué)性能要求高的耐熱鋼,如鍋爐管道、高壓容器、石油精煉設(shè)備等,也可用來(lái)焊接30CrMnSi鑄鋼 |
E5518-B2 | E8018-B2 |
0.05-0.12 0.080 |
≤0.90 0.73 |
≤0.80 0.24 |
≤0.020 0.009 |
≤0.030 0.013 |
0.80-1.5 1.31 |
— |
0.40-0.65 0.52 |
— |
≥540 630 |
≥440 520 |
≥19 22 |
常溫≥27 170 |
690℃×1h | 用于工作溫度520℃以下的1%鉻,0.5%鉬低合金鋼焊接 |
E5515-B2-V | — |
0.05-0.12 0.066 |
≤0.90 0.70 |
≤0.60 0.37 |
≤0.020 0.012 |
≤0.030 0.015 |
0.8-1.5 1.12 |
— |
0.40-0.65 0.52 |
0.10-0.35 0.18 |
≥540 630 |
≥440 510 |
≥17 21 |
常溫≥27 150 |
730℃×2h | 用于工作溫度540℃以下的珠光體耐熱鋼焊接 |
E6015-B3 | E9015-B3 |
0.05-0.12 0.067 |
≤0.90 0.65 |
≤0.60 0.38 |
≤0.020 0.012 |
≤0.030 0.016 |
2.00-2.50 2.23 |
— |
0.90-1.20 1.02 |
— |
≥590 680 |
≥490 570 |
≥17 20 |
常溫≥27 140 |
690℃×1h | 用于Cr2.25Mo珠光體耐熱鋼焊接 |
E6018-B3 | E9018-B3 |
0.05-0.12 0.080 |
≤0.90 0.75 |
≤0.80 0.30 |
≤0.020 0.010 |
≤0.030 0.012 |
2.00-2.50 2.34 |
— |
0.90-1.20 1.14 |
— |
≥590 680 |
≥490 580 |
≥17 20 |
常溫≥27 180 |
690℃×1h | 用于Cr2.25Mo珠光體耐熱鋼焊接 |
不銹鋼焊條
牌號(hào) |
AWS |
熔敷金屬化學(xué)成分(%) |
熔敷金屬力學(xué)性能 |
用 途 |
||||||||||
C |
Mn |
Si |
S |
P |
Cr |
Ni |
Mo |
Cu |
其它 |
R m |
A |
|||
E5MoV-15 |
— |
≤0.12 |
0.5-0.9 |
≤0.50 |
≤0.030 |
≤0.030 |
4.5-6.0 |
— |
0.40-0.70 |
≤0.5 |
V : 0.10-0.35 |
≥540 |
≥14 |
用于Cr5MoV等珠光體耐熱鋼的焊接 |
E410-15 |
E410-15 |
≤0.12 |
≤1.0 |
≤0.90 |
≤0.030 |
≤0.030 |
11.0-13.5 |
≤0.70 |
≤0.75 |
≤0.75 |
— |
≥450 |
≥20 |
用于0Cr13、1Cr13鋼和耐磨耐蝕鋼的表面堆焊 |
E410NiMo-15 |
E410NiMo-15 |
≤0.06 |
≤1.0 |
≤0.90 |
≤0.030 |
≤0.030 |
11.0-12.5 |
4.0-5.0 |
0.40-0.70 |
≤0.75 |
— |
≥760 |
≥15 |
用于0Cr13不銹鋼焊接 |
E308-16 |
E308-16 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥35 |
用于工作溫度低于300℃的0Cr19Ni9不銹鋼結(jié)構(gòu)的焊接 |
E308-15 |
E308-15 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥35 |
用于工作溫度低于300℃的0Cr19Ni9不銹鋼結(jié)構(gòu)的焊接 |
E308H-16 |
E308H-16 |
0.04-0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥35 |
用于工作溫度低于300℃的0Cr19Ni9不銹鋼結(jié)構(gòu)的焊接 |
E308L-16 |
E308L-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
— |
≥520 |
≥35 |
用于超低碳00Cr19Ni10或0Cr18Ni10Ti不銹鋼的焊接 |
E308L-16W |
E308L-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
— |
≥520 |
≥35 |
用于超低碳00Cr19Ni10或0Cr18Ni10Ti不銹鋼的焊接,在196℃下有良好的韌性,適用于LNG儲(chǔ)罐及管道的焊接。 |
E309-16 |
E309-16 |
≤0.15 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
22.0-25.0 |
12.0-14.0 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥25 |
同類(lèi)型不銹鋼及異種鋼的焊接 |
E309-15 |
E309-15 |
≤0.15 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
22.0-25.0 |
12.0-14.0 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥25 |
同類(lèi)型不銹鋼及異種鋼的焊接 |
E309Mo-16 |
E309Mo-16 |
≤0.12 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
22.0-25.0 |
12.0-14.0 |
2.0-3.0 |
≤0.75 |
— |
≥550 |
≥25 |
用于耐硫酸介質(zhì)腐蝕的同類(lèi)型不銹鋼焊接及異種鋼的焊接 |
E309MoL-16 |
E309MoL-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
22.0-25.0 |
12.0-14.0 |
2.0-3.0 |
≤0.75 |
— |
≥540 |
≥25 |
用于相同類(lèi)型的超低碳不銹鋼材料(如尿素合成塔襯里)及異種鋼焊接 |
E309L-16 |
E309L-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
22.0-25.0 |
12.0-14.0 |
≤0.75 |
≤0.75 |
— |
≥520 |
≥25 |
用于相同類(lèi)型的不銹鋼及復(fù)合鋼板、異種鋼焊接 |
E310-16 |
E310-16 |
0.08-0.20 |
1.0-2.5 |
≤0.75 |
≤0.030 |
≤0.030 |
25.0-28.0 |
20.0-22.5 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥25 |
焊接高溫條件下工作的同類(lèi)型不銹鋼、異種鋼的焊接,如Cr5Mo、Cr9Mo、Cr13等 |
E310-15 |
E310-15 |
0.08-0.20 |
1.0-2.5 |
≤0.75 |
≤0.030 |
≤0.030 |
25.0-28.0 |
20.0-22.5 |
≤0.75 |
≤0.75 |
— |
≥550 |
≥25 |
焊接高溫條件下工作的同類(lèi)型不銹鋼及異種鋼的焊接,如Cr5Mo、Cr9Mo、Cr13等 |
E310Mo-16 |
E310Mo-16 |
≤0.12 |
1.0-2.5 |
≤0.75 |
≤0.030 |
≤0.030 |
25.0-28.0 |
20.0-22.0 |
2.0-3.0 |
≤0.75 |
— |
≥550 |
≥25 |
焊接高溫條件下工作的同類(lèi)型不銹鋼及異種鋼的焊接。 |
E312-16 |
E312-16 |
≤0.15 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
28.0-32.0 |
8.0-10.5 |
≤0.75 |
≤0.75 |
— |
≥660 |
≥22 |
用于異種鋼的焊接 |
E316-16 |
E316-16 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
17.0-20.0 |
11.0-14.0 |
2.0-3.0 |
≤0.75 |
— |
≥520 |
≥30 |
用于焊接在有機(jī)和無(wú)機(jī)酸介質(zhì)中工作的0Cr18Ni12Mo2鋼 |
E316-15 |
E316-15 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
17.0-20.0 |
11.0-14.0 |
2.0-3.0 |
≤0.75 |
— |
≥520 |
≥30 |
用于焊接在有機(jī)和無(wú)機(jī)酸介質(zhì)中工作的0Cr18Ni12Mo2鋼 |
E316L-16 |
E316L-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
17.0-20.0 |
11.0-14.0 |
2.0-3.0 |
≤0.75 |
— |
≥490 |
≥30 |
用于焊接尿素及合成纖維設(shè)備 |
E317L-16 |
E316L-16 |
≤0.04 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
12.0-14.0 |
3.0-4.0 |
≤0.75 |
— |
≥490 |
≥30 |
用于同類(lèi)型不銹鋼的焊接,具有較強(qiáng)的抗點(diǎn)蝕和縫隙腐蝕的能力。 |
E318-16 |
E318-16 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
17.0-20.0 |
11.0-14.0 |
2.0-3.0 |
≤0.75 |
Nb: 6xC%-1.00 |
≥520 |
≥25 |
用于0Cr18Ni12Mo2Ti不銹鋼的焊接 |
E347-16 |
E347-16 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
Nb: 8xC%-1.00 |
≥520 |
≥25 |
用于焊接含鈦的0Cr19Ni9Ti不銹鋼結(jié)構(gòu) |
E347-15 |
E347-15 |
≤0.08 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.75 |
≤0.75 |
Nb: 8xC%-1.00 |
≥520 |
≥25 |
用于焊接含鈦的0Cr19Ni9Ti不銹鋼結(jié)構(gòu) |
E347L-16 |
E347-16 |
≤0.04 |
0.8-2.5 |
≤0.90 |
≤0.020 |
≤0.030 |
18.0-21.0 |
9.0-11.0 |
≤0.50 |
≤0.20 |
Nb: 8xC%-1.00 |
≥520 |
≥30 |
用于熱壁加氫反應(yīng)器內(nèi)壁不銹鋼堆焊,表層鐵素體含量3~8% |
E2209-16 |
E2209-16 |
≤0.04 |
0.5-2.0 |
≤0.90 |
≤0.030 |
≤0.030 |
21.5-23.5 |
8.5-10.5 |
2.5-3.5 |
≤0.75 |
N: 0.08-0.2 |
≥690 |
≥20 |
用于石化、水工行業(yè)同類(lèi)型超低碳不銹鋼焊接 |
E16-25MoN-15 |
— |
≤0.12 |
0.5-2.5 |
≤0.90 |
≤0.030 |
≤0.030 |
14.0-18.0 |
22.0-27.0 |
5.0-7.0 |
≤0.50 |
N≥0.1 |
≥610 |
≥30 |
低合金鋼、中合金鋼、異種鋼的焊接 |
E1-19-10Mn6-15 |
— |
≤0.14 |
3.5-7.0 |
0.30-1.20 |
≤0.025 |
≤0.030 |
18.0-21.0 |
8.0-11.0 |
— |
— |
常溫 Akv≥72 |
≥540 |
≥25 |
用于焊接高強(qiáng)度鋼、裝甲鋼和異種的焊接如H617 |
E385-16 |
E385-16 |
≤0.03 0.22 |
1.0~2.5 2.10 |
≤0.75 0.45 |
≤0.020 0.006 |
≤0.030 0.022 |
19.5~21.5 20.79 |
24.0~26.0 25.22 |
4.2~5.2 4.9 |
1.2~2.0 1.38 |
— |
≥520 630 |
≥30 35 |
用于904L鋼的焊接 |
堆焊焊條
型號(hào) | AWS | 熔敷金屬化學(xué)成分(%) | 用 途 | ||||||||
C | Mn | Si | S | P | Cr | Fe | 其它 | 硬度 | |||
EDMn-A-16 | EFeMn-A |
≤1.10 0.51 |
11.00-16.00 12.30 |
≤1.30 0.98 |
— — |
— — |
— — |
余量 |
≤5.00 — |
HB ≥170 |
高錳鋼堆焊 |
EDCr-A1-15 | — |
≤0.15 0.11 |
— — |
— — |
≤0.030 0.011 |
≤0.040 0.021 |
10.00-16.00 13.25 |
余量 |
≤2.50 — |
HRC ≥40 |
1Cr13閥門(mén)堆焊 |
EDCr-B-15 | — |
≤0.25 0.16 |
— — |
— — |
— — |
— — |
10.00-16.00 12.87 |
余量 |
≤5.00 — |
HRC ≥45 |
2Cr13閥門(mén)堆焊 |
鑄鐵焊條
型號(hào) | AWS | 熔敷金屬化學(xué)成分(%) | 用 途 | |||||||
C | Mn | Si | S | P | Ni | Fe | 其它 | |||
EZC | — |
2.00-4.00 2.19 |
≤0.75 0.60 |
2.5-6.5 3.4 |
≤0.10 0.009 |
≤0.15 0.04 |
— — |
余量 |
— — |
一般灰口鑄鐵件焊補(bǔ) |
EZNi-1 | ENi-C1 |
≤2.0 0.25 |
≤1.0 0.86 |
≤2.50 1.71 |
≤0.03 0.009 |
— — |
≥90 94.55 |
≤8.0 1.75 |
≤1.0 ≤1.0 |
重要灰口鑄鐵薄壁件和加工面焊補(bǔ) |
EZNiFe-1 | ENiFe-C1 |
≤2.0 0.11 |
≤2.50 0.95 |
≤4.0 1.83 |
≤0.03 0.012 |
— — |
45-60 52.5 |
余量 |
≤1.0 ≤1.0 |
重要灰口鑄鐵及球墨鑄鐵件焊補(bǔ) |
鎳基合金焊條
型號(hào) | AWS | 熔敷金屬化學(xué)成分(%) | 熔敷金屬機(jī)械性能 | 用 途 | |||||||||||||
C | Mn | Fe | P | S | Si | Ti | Ni | Cu | Cr | Nb+Ta | Mo | ? 其它 |
R m (MPa) |
A (%) |
|||
ENiCrFe-3 | ENiCrFe-3 |
≤0.10 0.04 |
5.0-9.5 6.80 |
≤10.0 6.0 |
≤0.03 0.01 |
≤0.015 0.01 |
≤1.0 0.40 |
≤1.0 0.20 |
≥59 68.10 |
≤0.50 0.10 |
13.0-17.0 16.0 |
1.0-2.5 2.0 |
— — |
≤0.50 |
≥550 625 |
≥30 39 |
用于耐熱耐蝕鎳基合金焊接,亦可用于異種鋼的焊接 |
ENiCrMo-3 | ENiCrMo-3 |
≤0.10 0.030 |
≤1.0 0.60 |
≤7.0 5.00 |
≤0.03 0.01 |
≤0.02 0.01 |
≤0.75 0.40 |
— — |
≥55.0 59.0 |
≤0.50 0.03 |
20.0-23.0 22.10 |
3.15-4.15 3.70 |
8.0-10.0 8.80 |